Capacitive discharge battery spot welder
KEEPLEADERTM SERVICE
ABOUT PRODUCT
Customized design; Safe and convenient operation
ABOUT FACTORY
Comprehensive management process, leading technology and service team
EXPERIENCE
Internationalization of business process; Rich experience of Non-standard design
AFTERSERVICE
Uniform standard with special difference for each, Professional and Experienced service
MARKET
Yearly 30% Market share increased, One-to-one service
Service process at KEEPLEADER™
the clients offer information of the workpieces being welded (eg: picture, materials, sizes, requirements, etc) if have samples, it's better to send KEEPLEADER™ some sample to perform the welding test, if can be welded, we provide offer sheet, once confirmed, sing a contract, the clients paid the deposit, KEEPLEADER™ start equipment building, after passing the acceptance, and receive the balance payment, KEEPLEADER™ delivery the device to clients
Please contact KEEPLEADERTM for detailed info and tech evaluation for your app.
KEEPLEADERTM has designed and modified machine to accommodate our customers' unique and special requirements
and help us under info for further tech assistance
01: battery type
02: thickness of battery tab/connection sheet
03: sample picture of battery pack
04: Max size of battery pack
PRODUCTION FLOW
KEEPLEADERTM ADVANTAGES
Has accumulated rich experience in Manufacturer by over ten years
Self-owned workshop and professional process equipment
Implementation of ISO9001:2000 quality management system
Independent operation of logistic, Sales, and Service Center
Professional managers, Co-ownership, liability partnership
Adopting Advanced ERP managing system
Resource sharing, information optimal configuration
Information can be tracked, responsible for each staffs, accountability
FINISHED PRODUCTS
KEEPLEADERTM CERTIFICATION
CE EMC, CE LVD, RoHS, SGS
SECIFICATION OF BATTERY PACK RESISTANCE SPOT WELDER
Battery Cell energy storage resistance spot welder
Application of battery cell DC resistance spot welder
Communications equipment: battery combination, cell phone batteries, cell phone hardware Electronic Components: CRT devices, sensors, resistors, fuses, semiconductor components Appliance: metal piece to fix, heating piece Automobile making: flashing lights, relays, filaments Digital Products: laptop computers, digital cameras, MP3 batteries, computer memory heads and so on. electromechanical devices: contactors, circuit breakers, motors Metal Products: medical equipment, lamps, badge, headdress, jewelry and other aerospace, Precision metal parts, instrument, metal connectors, sensors, etc
Character of resistance spot welder
(single) double AC pulse energy storage welding, which is reliable for welding result CPU control, high definition LED display 240*64, the operation is visual and be more precision 128 user-defined welding procedures, all of them can be locked by manager State locking technology, which can avoid false triggering The unit can integrated into automatic production line Can set pedal switch to detect the welding parts before power generating Can set prepressing time before power discharge Radio (RFI) and electromagnetic interference (EMI) protection Power box and welding section are separated, which is safer Pneumatic and pedal control in one machine, which is more flexible Discharge time can be set between pulse 1 and pules 2 long, medium and short-pulse adjustable to fit fine welding
Mainly parameter
Rated power: 3.0 up 500watts/second (joule), the display screen can show the whole (maximum) energy percentage (%), the tolerance is 0.5%, the display screen is 0.1% up 0.5% in required energy Stability of power box: changes in the nominal voltage supply of +/- 13%, the power box can keep the voltage of capacity band at set value of +/-0.25% Display screen: the display screen adopts 240*64 high definition LCD, is visible for debugging Capacitor control circuit: when the voltage of error amplifier is over the required value to cut off charging circuit, one resistor connects at two sides of capacitor bank, by which let the voltage of capacitor bank work at required level, the dead zone of capacitor control circuit is about 0.6% of maximum voltage Line fault step-down: the is for safety purpose, when the power supply cut off suddenly, one resistor of voltage step-down automatic connects to release the power of capacitor bank Ignition circuit: Ignition requires an external account is closed or low-touch control logic circuit, inside filtering device can prevent electrical interference (RFI) triggered over ignition Power supply: 220v, AC, 50/60HZ, 2635watts rechargeable, 35wattes as spare, When 230V, 2A Cutout Welding ignition lock: error amplifier output, when charging and discharging to prevent ignition circuit, which is helpful to prevent to ignition before capacitor charging and discharging, the welding ignition lock circuit can prevent defected welding effect Programmable Prepressing time: combine with ignition welding head in the manual and automatic working mode without welding pressure, guarantee electrode is positioned well with welding parts before welding energy outputting, the prepressing time can be programmable (range:0.1 up 9.9 seconds) remote program selection: four monopole input: remote selection#1-#128 procedure; remote to prevent capacitor bank charging, when do remote program, the operation panel can be instead Valve drive output: can control electromagnetic valve of pneumatic welding head, 24VAC, 15A output Output pulse characteristic: at the side of power output, multiple a non-inductive load of 0.01 ohms, at both ends of it to measure pulse characteristics, to measure the rising time between zero amplitude and maximum point, to measure the pulse width at 10% amplitude point
Pulse transformer
Capacitor bank
Rising time
Pulse width
Pulse amplitude
Multiple(short)
6000mfd
1.7ms
6.8ms
9.5v
series(long)
6000mfd
9.2ms
2.7ms
7.3v
Welding speed: how many piece can be welded per minutes average when the machine work at rated status,
Maximum energy percentage
Repeated welding Nos/minutes
Interrupted welding Nos/minutes
2% under
166
240
25%
109
118
50%
71
82
100%
40
42
Specifications
Model
KLM-500
Rated power
3.0-500w/s
Drive Form
Pedal
Welding Current
0-99 Adjust
Electrode Diameter
optional
Input Power
AC220± 10%/50Hz
Welding Power
DC
Electrode Travel Length
15mm
Max Welding Thickness
0.5mm
Overall dimension
310mm*280*430mm
Net weight
97kg
MFR: KEEPLEADER™ has modified and designed machine to accommodate our customers' unique and special requirements, pls contact KEEPLEADER™ with your detailed app for tech assessment
KEEPLEADERTM AFTER-SERVICE
After purchasing at KEEPLEADERTM is first step of our after-service, all of machines at KEEPLEADERTM has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADERTM always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance, and related, KEEPLEADERTM also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADERTM, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADERTM will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADERTM has user manual and training video
04: KEEPLEADERTM can go to oversea for on-site training
THE GENERIAL INFO OF SPOT WELDER AT KEEPLEADERTM
Capacitive discharge spot welders at low price for high quality
Overview of DC capacitive discharge spot welder
The latest spot welder introduced a high-frequency resistance spot welding for high-end needs of clients this spot welder is microcomputer control and AC-DC resistance sticks, single phase or dual pulse, capacitive discharge or transform discharged spot welding; the spot welders have wide scope in application at KEEPLEADERTM, under examples for reference
01: All kind of steel lithium battery assembly
02: Aluminum lithium battery assembly, aluminum lithium-ion battery composite film of Nickel and aluminum welding
03: Nickel plate and Nickel plate connection, Nickel plate and the battery connection
04: Lithium-ion batteries and Nickel plate copper connection
05: All kinds of button batteries and Nickel plate welding
06: welding thin button cells will not have depression, yellow, black phenomenon
07: Ni-MH battery assembly
08: All the old batteries repeat the spot
09: Various hardware components of the welding
10: Foam Nickel, then precision hardware side access
Single and dual pulse versions
This spot welder has fine spot welder power sources allow you the versatility to take on welding from the large all the way into the micro-scale! KEEPLEADERTM spot welder gives good repeatability by displaying the exact energy readout of each weld, purchase a hand weld tool or weld heads to meet your welding requirements
The features of Capacitive discharge spot welders at KEEPLEADERTM
01: inexpensive, capacitive discharge, power source single or dual pulse versions available
02: Adjustable weld energy/power, dual pulse systems have adjustment for energy for both pulses, in addition, the dual-pulse feature can be turned off.
03: weld energy indication
04: optional pen, battery tab and manual or pneumatic plug-in weld heads
05: standard foot switch
06: microcomputer control, visible and stable output, dual-pulse welding that can do pre-welding, pre-solder oxide removal, remove debris, reducing the spark, continued welding to ensure a solid solder joint appearance, no black, spot size of the uniform burr, does not affect the appearance of the welding appearance
07: with the traditional exchange pulse, capacitive discharge spot welder, welding time is very short on the intrinsic properties of the batteries had no effect, does not affect the battery internal resistance, change does not affect the voltage and capacity, but not to cell performance impact
After completion of the weld surface of the battery is more clean, burr is small, not yellow, and not black
08: the microcomputer control precision: long-term, high-speed scanning micro welding in the input voltage, the power of a wave, the calculation of compensation data immediately change the welding energy, so that the welding does not occur due to voltage fluctuation in the fire bombing of weld or phenomenon, to ensure that each welding effect consistent, and welding sparks small, minimal impact on the battery, almost none
09: the operation set simplification: new panel design, the use of aluminum and metal buttons, durable, micro-computer of the parameters, the use of LCD liquid crystal display, keyboard adjustment, accurate intuitive ,convenient and more humane
10: Adjustable and easy to use, the new electrode design, solder pin spacing, pressure independently adjustable, for the original welding, alignment accuracy, high yielding,
11: sale low maintenance, easy maintenance, as the machine most of the use of imported components, to ensure low failure rate, and the spot welder structure design, maintenance, replacement of only one integrated circuit board, the general mechanics can be replaced
12: with automatic alarm and cut off the system, if the spot welder is damaged, will automatically display failure, and cut off the welding circuit to prevent the failure to expand, and to remind the repair
13: automatic counting, one output can be automatically counted 0-9999 facilitate the calculation of daily production
14: import solder pins: unlike ordinary welding ring used in further processing of the material to be shaped, which KEEPLEADERTM uses imported high-quality special welding products welding pins. And other three sets of import and distribution of each welding machine needle
A note about dual-pulse, capacitive discharge technology
Dual pulse spot welding is used for high quality, precision welding, there are two pulse for every actuation of the welder, the first pulse is a small fraction of the total pulse energy, it has the ability to clean the area to be welded by giving it a quick heat pulse, evaporating surface water vapor, oil, oxides and other contaminants, it also establishes a good, high conductivity area for the second, or welding pulse, the seconds pulse fuses the two pieces together, the area of the weld is very small, the piece remains cool, and the electrical conductivity and strength are high because two piece are alloyed over the spot surface, the spot welder at KEEPLEADERTM is passed SGS audited
Dual pulse, capacitive discharge spot welder is particularly good for welding batteries, wires, jewelry, steel, stainless steel, chromium and other passivity surface, so far, most of spot welder at KEEPLEADERTM is applied in field of battery spot welding
Capacitive welding has the advantage of quick an stable energy release, and manageable energy input, this means that welds occur fast enough that spots are small and have very small heat effected zones, KEEPLEAERTM adopts made-in-Japan capacitors that has better performance and life-span
The welder can be operated on standard household voltage and powers
Battery pack/cell manufacturer/builder require spot welders for tab welding and battery pack assembly, this small battery terminal welder is ideal for battery packs and tabs and contacting sheets
Dual pulse industrial spot welders of KEEPLEADERTM
01: Dual pulse operation removes surface inconsistencies
02: Dual pulse operation removes surface inconsistencies and contaminants
03: Adjustable pulse width, much more finesse that transformer based welders
04: Available 125, 250, 500 and 875 Joule (125, 250, 500 and 875w a second)
05: Adjustable from 1% to 100% energy discharge
06: Up to 600 welds/min
07: Simple, user-friendly interface, potable size
08: Perfect for battery pack assembly
09: Hi Visibility display shows weld parameters
This dual pulse, capacitive discharge spot welders are easy to use as well as powerful, CD (capacitive discharge) spot welder is a version of resistance fusion welding that offers high peak currents with extremely fast pulse rise times and short durations (on the order of 10's of microseconds), the short pulse lengths and high current allows the welding of high conductive materials, including copper, and brass, welding current and pulse widths may be adjustable to weld more resistive materials such as steel, and Nickel, capacitive discharge welding produces repeatable welds, independent of local line voltage variations and is capable of extremely fine energy adjustment, the dual pulse weld setting helps eliminate surface inconsistencies, contamination and allows adjustment of the initial contact of the welding electrodes to produce repeatable effects
KEEPLEADERTM can make modification on our current design to satisfy special requirements in diversity, welcome to filed inspection
After-sale Service
After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance, and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video
04: KEEPLEADER™ can go to oversea for on-site training
05: KEEPLEADER™ can provide electric diagram if in need
06: KEEPLEADER™ can provide remote training if request
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