| Application: | Engine Ultrasonic Cleaning Tank |
|---|---|
| Cleaning Media: | Wet Cleaning |
| Automation: | Semi-automatic |
| Cleaning Precision: | Ultra-Precision Industrial Cleaning |
| Control: | Engine Ultrasonic Cleaning Tank |
| Principle: | Physical |
| Customization: |
|---|
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01: Parameter
|
Model |
KLE-10180 |
|
Ultrasonic power |
9000w |
|
Ultrasonic frequency |
28khz |
|
Heating power |
10kw |
|
Power line |
380V~420V/50HZ*3P |
|
Vibrators |
180pcs*50w |
|
Vibrating mode |
Two sides mounted |
|
Tanks material |
SUS304*2mm thickness |
|
Outer frame |
Stainless steel |
|
Thermostat |
Mechanical |
|
Heating |
Heating board made of Aluminum casting |
|
Top cover |
Stainless steel cover, hinged |
|
Ultrasonic generator |
4pcs |
|
Inner size |
1500*800*1000mm |
|
Capacity |
1200L |
|
Packing size |
2000*1100*1700mm |
|
Gross weight |
500kgs |
02: Introduction
Metal Parts Washing Industrial Ultrasonic Cleaning Machine is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on
03: Application
Metal Parts Washing Industrial Ultrasonic Cleaning Machine can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries
04: Characters
Opposing horizontal transducers mounted at two sides
Digital control wave ultrasonic generators
Movable cleaning basket
Can combined with lifting system, drying tank, rinsing tank, recirculation & filtering system
Incredible versatility in dimension, function and auxiliary couples
05: why clean parts with ultrasonic?
Delivering and using clean parts is not always obvious, certainly, no one wants to handle a dirty parts or install it into a critical machine, but, dirty, debris and contaminants can cause problems for manufactures and end users, from the merely frustrating to catastrophic, dirty parts can cause critical components to exceed tolerances and even fail damaging valuable equipment and property while contamination (everything from grease, oil and chemicals to viruses and bacteria) can seriously harm users.
06: How to choose cleaning chemistry
Depending on the type of cleaning requirement and the substrate that needs cleaning a detergent solution or a similar aqueous medium can dramatically increase the cavitations, lowering the surface tension of the liquid reduces the energy required to form the bubbles and when combined with inherent cleaning property of the solution results in superior micro cleaning of the solid surface
The choose of the cleaning medium is critical, the nature of the substrate and contamination are the key factors in selecting the cleaning chemistry, which is typically aqueous or semi-aqueous
07: Buying guidance
Please provide KEEPLEADER below information to get recommendation
What type of object do you want to clean (Metal, plastic, machine parts, etc)?
What type of contamination do you want to remove from the object?
How large is the object and how many do you need to clean?
What is your time frame?
Top 5 things to consider before choosing an ultrasonic cleaning machine
01; Size of parts/objects being cleaned
Always consider the largest item or part that will be cleaned regularly in the machine, full measurements of the largest item should be taken and given the manufacturer so that proper tank can be specified for the application
02: Ultrasonic cleaning goals
Post cleaning results are of primary concern for people in manufacturing, rebuilding, restoration or the medical field, ultrasonic is the most thorough process of cleaning known to science, consequently this methodology is utilized for countless application around the world today, this time to clean parts is greatly reduced when ultrasonic cleaners are used versus hand cleaning methods, as a result, production is dramatically increased while the cost of cleaning goes down
03: Utilizing the correct basket/racks
This items being cleaned must not touch the ultrasonic transducers located inside the tank, parts baskets should be utilized and selected specifically for the cleaning application, any parts or baskets making contact with the ultrasonic transducers packs will eventually cause the surface of the pack to etch or scratch, even though the packs are constructed of stainless steel, once etching occurs erosion will follow and will over time destroy the integrity of transducer pack, this damage cannot be repaired and transducer pack will eventually need replacement
Ultrasonic cleaners create heat energy as they run, the heat will rise during the cleaning process due to the friction of cavitations activity being created within the cleaning vessel, the rise in temperature cannot be avoid, heaters are required to bring the cleaning solution to the designed starting temperature, they are also a necessity when cleaning contaminants such as carbon oil and grease residue, high temperature help break down these contaminants to better facilitate the cleaning process
04: Generator adjustability and wave sweep
Wave sweep is utilized and recommended in virtually all cleaning situation, by dispersing various frequencies with different wave lengths, wave sweep effectively eliminates in active and deep zones in the cleaning tank, this results in more uniform and effective cleaning of all parts especially those of intricate detail, ultrasonic cleaners equipped with wave sweep do not require degassing modes as engaging the wave sweep accomplishes accelerated degassing of solutions
Ultrasonic frequency and power
Most ultrasonic cleaners operate between 28 and 120khzm, the lower frequencies produce large cavitations bubbles with more abrasive cleaning, these frequencies are recommended for coarse cleaning needs such as removal of lapping compounds from durable metal surfaces, for fine cleaning of very delicate items such as jewelry and soft metals with polished surfaces, higher frequencies may be more suitable, the most commonly utilized frequencies are 38 to 40khz because they are ideally suited for the vast majority of both commercial and industrial cleaning application, the power generated by an ultrasonic cleaner should be capable of dealing with the client's most difficult cleaning applications, controls on the ultrasonic generator allow the operator to dial down the power whenever more delicate cleaning applications are addressed, because power can be dialed down there is no need to buy cleaner with minimal power capability, even cleaning delicate items may require more energy when multiple parts are cleaned at one time
For more that two decades, ultrasonic international has helped business improve profitability by providing their clients with ultrasonic cleaning equipment that feature the latest advancements in wave sweep technology, KEEPLEADER ultrasonic cleaning machine has a reputation for reliability and longevity utilizing the proper ultrasonic cleaning machine saves money and improves cleaning processes, cleaning results will be measurably better and less time and labor hours to complete the cleaning process, production mummers go up addressed simultaneously
Metal Parts Washing Industrial Ultrasonic Cleaning Machine applies for large or medium volume cleaning process, its function and dimension are acceptable in specification, thanks keepleader's technical team, with many years of detailed-orientation constructions, we stand out from competitive market with out prominent achievement and affordable price, we continue to intended for international supplying-chain in a role of responsibility, in addition, we also devote ourselves to a reliable collaborator with endless efforts, skillful craft and cutting-edge concept, turn your eyes to here to find what more we can do for you
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