KEEPLEADER INTRODUCTION HK KEEPLEADER CO.,LTD is a hi-tech joint venture, Located in Beautiful HongKong, was founded in 2009, now it has Sales office in Shenzhen, Shanghai and Beijing City, which is organized by SHENZHEN KEEPLEADER CO.,LTD to expand international Service and cooperation, we call it Marketing and Service Center, has recruited many well educated and qualified Engineers and Sales representatives, KEEPLEADER has its shareholding factory, is Mainly manufacturing Ultrasonic Cleaning Machine, Ultrasonic Welding Machine, High Frequency Welding Machine and peripheral machines concerning Ultrasonic and High Frequency Technology, KEEPLEADR Adopted Constructive and win-win nature of market model, Sales and Production is separated, by Which the customers to Maximize their protection of interest, in order to provide comprehensive ranges of solution, Basing on our Manufacture, HK KEEPLEADER has established Strategic partnership with many top-list factories in Shenzhen City and Dongguan City of Guangdong providing, Jinhua city and Ruian city of Zhejiang province, Wuxi, Changzhou city of Jiangsu province, The market Center has been dedicated to optimization and integration of developing, producing, marketing, service and application technology of ultrasonic and high frequency technology, and providing quality products and best solution for users, also has recruited many well educated and qualified engineers to keep our machine be fresh design, quality-improved, customized and easy-to-operate and maintenance, also many of experienced, down-to- earth sales representatives to provide good after service KEEPLEADER SERVICE Pulse Spot Welder, Two Pulse/Dc/Capacitive Discharge Battery/Metal Wire/Battery Tab/Jewellry Spot Welder/Spot Welding Equipment/Machine Ultrasonic Battery Lithium Ion Battery Welding Machine Battery Pole Welding Machine Battery Spot Welder Ultrasonic Spot Welding Machine Jewellry Two Pulse Spot Welder MFR: KEEPLEADER has designed and modified machine to accommodate our customers' uniqe and special requirements, pls contact KEEPLEADER for tech assessment to make a proper quotation TECH INTRODUCTION Application Ultrasonic metal welding machine is applied in Battery industries, the ultrasonic frequency is 20-40khz, ultrasonic energy is generated by high-frequency mechanical vibration, which is applied on the surface of welding parts in welding area under pressure (3kg-5kgs), the same metal or dissimilar metal of non-ferrous can be welded without heating and current, the only mechanical vibration is only repeating between the welding parts to form a solid combination Character Adopt advanced technology from USA, Microprocessor control, automatic frequency tuning, automatic current checking and phase frequency LED display keep the machine visible in operation and regulation Imported components, good performance in energy output Overcurrent protection and soft start can keep the machine safe High quality mould/Tooling can extend lifespan Easy installation and operation Model KLM-1040 Ultrasonic power 1.0kw Ultrasonic frequency 40khz Air supply 7-8bat (kg/cm*2) Power supply 220VAC, 50HZ Maximum working pressure 6kg/ cm*2 Minimum working pressure 0.3kg/cm*2 Inlet connection Quick coupling Welding time 0.01s-10s (adjustable) Squeeze time 0.02s-1s (adjustable) Frequency display 00.0000-24.000hz Power option 300w, 600w, 1200w Automatic frequency tuning ± 20HZ Protection system Inside power tube self-protection 60+ EMI/EMC qualified Cylinder diameter 50mm Cylinder stroke 20mm Welding head Fillet welding Size of welding spot 3*30mm Overall size 438*280*329mm Net weight 40kgs Packing size KEEPLEADER ADVANTAGES Has accumulated rich experience in Manufacturer by over ten years Self-owned workshop and professional process equipment Implementation of ISO9001:2000 quality management system Independent operation of logistic, Sales, and Service Center Professional managers, Co-ownership, liability partnership Adopting Advanced ERP managing system Resource sharing, information optimal configuration Information can be tracked, responsible for each staffs, accountability WELDED SAMPLES KEEPLEADER CERTIFICATION BUYING GU BUYING GUAIDANCE Capacitive discharge spot welders at low price for high quality Overview of DC capacitive discharge spot welder The latest spot welder introduced a high-frequency resistance spot welding for high-end needs of clients this spot welder is microcomputer control and AC-DC resistance sticks, single phase or dual pulse, capacitive discharge or transform discharged spot welding; the spot welders have wide scope in application at KEEPLEADERTM, under examples for reference 01: All kind of steel lithium battery assembly 02: Aluminum lithium battery assembly, aluminum lithium-ion battery composite film of Nickel and aluminum welding 03: Nickel plate and Nickel plate connection, Nickel plate and the battery connection 04: Lithium-ion batteries and Nickel plate copper connection 05: All kinds of button batteries and Nickel plate welding 06: welding thin button cells will not have depression, yellow, black phenomenon 07: Ni-MH battery assembly 08: All the old batteries repeat the spot 09: Various hardware components of the welding 10: Foam Nickel, then precision hardware side access Single and dual pulse versions This spot welder has fine spot welder power sources allow you the versatility to take on welding from the large all the way into the micro-scale! KEEPLEADERTM spot welder gives good repeatability by displaying the exact energy readout of each weld, purchase a hand weld tool or weld heads to meet your welding requirements The features of Capacitive discharge spot welders at KEEPLEADERTM 01: inexpensive, capacitive discharge, power source single or dual pulse versions available 02: Adjustable weld energy/power, dual pulse systems have adjustment for energy for both pulses, in addition, the dual-pulse feature can be turned off. 03: weld energy indication 04: optional pen, battery tab and manual or pneumatic plug-in weld heads 05: standard foot switch 06: microcomputer control, visible and stable output, dual-pulse welding that can do pre-welding, pre-solder oxide removal, remove debris, reducing the spark, continued welding to ensure a solid solder joint appearance, no black, spot size of the uniform burr, does not affect the appearance of the welding appearance 07: with the traditional exchange pulse, capacitive discharge spot welder, welding time is very short on the intrinsic properties of the batteries had no effect, does not affect the battery internal resistance, change does not affect the voltage and capacity, but not to cell performance impact After completion of the weld surface of the battery is more clean, burr is small, not yellow, and not black 08: the microcomputer control precision: long-term, high-speed scanning micro welding in the input voltage, the power of a wave, the calculation of compensation data immediately change the welding energy, so that the welding does not occur due to voltage fluctuation in the fire bombing of weld or phenomenon, to ensure that each welding effect consistent, and welding sparks small, minimal impact on the battery, almost none 09: the operation set simplification: new panel design, the use of aluminum and metal buttons, durable, micro-computer of the parameters, the use of LCD liquid crystal display, keyboard adjustment, accurate intuitive ,convenient and more humane 10: Adjustable and easy to use, the new electrode design, solder pin spacing, pressure independently adjustable, for the original welding, alignment accuracy, high yielding, 11: sale low maintenance, easy maintenance, as the machine most of the use of imported components, to ensure low failure rate, and the spot welder structure design, maintenance, replacement of only one integrated circuit board, the general mechanics can be replaced 12: with automatic alarm and cut off the system, if the spot welder is damaged, will automatically display failure, and cut off the welding circuit to prevent the failure to expand, and to remind the repair 13: automatic counting, one output can be automatically counted 0-9999 facilitate the calculation of daily production 14: import solder pins: unlike ordinary welding ring used in further processing of the material to be shaped, which KEEPLEADERTM uses imported high-quality special welding products welding pins. And other three sets of import and distribution of each welding machine needle A note about dual-pulse, capacitive discharge technology Dual pulse spot welding is used for high quality, precision welding, there are two pulse for every actuation of the welder, the first pulse is a small fraction of the total pulse energy, it has the ability to clean the area to be welded by giving it a quick heat pulse, evaporating surface water vapor, oil, oxides and other contaminants, it also establishes a good, high conductivity area for the second, or welding pulse, the seconds pulse fuses the two pieces together, the area of the weld is very small, the piece remains cool, and the electrical conductivity and strength are high because two piece are alloyed over the spot surface, the spot welder at KEEPLEADERTM is passed SGS audited Dual pulse, capacitive discharge spot welder is particularly good for welding batteries, wires, jewelry, steel, stainless steel, chromium and other passivity surface, so far, most of spot welder at KEEPLEADERTM is applied in field of battery spot welding Capacitive welding has the advantage of quick an stable energy release, and manageable energy input, this means that welds occur fast enough that spots are small and have very small heat effected zones, KEEPLEAERTM adopts made-in-Japan capacitors that has better performance and life-span The welder can be operated on standard household voltage and powers Battery pack/cell manufacturer/builder require spot welders for tab welding and battery pack assembly, this small battery terminal welder is ideal for battery packs and tabs and contacting sheets Dual pulse industrial spot welders of KEEPLEADERTM 01: Dual pulse operation removes surface inconsistencies 02: Dual pulse operation removes surface inconsistencies and contaminants 03: Adjustable pulse width, much more finesse that transformer based welders 04: Available 125, 250, 500 and 875 Joule (125, 250, 500 and 875w a second) 05: Adjustable from 1% to 100% energy discharge 06: Up to 600 welds/min 07: Simple, user-friendly interface, potable size 08: Perfect for battery pack assembly 09: Hi Visibility display shows weld parameters This dual pulse, capacitive discharge spot welders are easy to use as well as powerful, CD (capacitive discharge) spot welder is a version of resistance fusion welding that offers high peak currents with extremely fast pulse rise times and short durations (on the order of 10's of microseconds), the short pulse lengths and high current allows the welding of high conductive materials, including copper, and brass, welding current and pulse widths may be adjustable to weld more resistive materials such as steel, and Nickel, capacitive discharge welding produces repeatable welds, independent of local line voltage variations and is capable of extremely fine energy adjustment, the dual pulse weld setting helps eliminate surface inconsistencies, contamination and allows adjustment of the initial contact of the welding electrodes to produce repeatable effects KEEPLEADERTM can make modification on our current design to satisfy special requirements in diversity, welcome to filed inspection AFTER SERVICE After purchasing at KEEPLEADERTM is first step of our after-service, all of machines at KEEPLEADERTM has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice 01: KEEPLEADERTM always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance, and related, KEEPLEADERTM also welcome our clients feed back the machines' working condition that can get one to one service 02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADERTM, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADERTM will provide a new parts to replace the defect 03: For any replacement and maintenance, KEEPLEADERTM has user manual and training video 04: KEEPLEADERTM can go to oversea for on-site training 05: KEEPLEADERTM can provide electric circuit diagram if in need
