| Customization: | Available |
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| Cooling Way: | Air Cooling |
| Control: | Semi-Automatic |
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Cable Splicer Bonding Wire Harness Welder Ultrasonic Metal Welding Machine holds high regard as a crucial jointing technology of conductive materials, it comes with a few advantages compared to conventional welding methods such as gas metal, arc welding and inverter welder,such as ultra fast: the entire process lasts for mere split seconds;precise: ultrasonic metal welding focuses spot -on, a vast number of welding parameters ensure precise and reproducible results, this is particularly vital for welding the smallest metal parts, for example in battery tabs;cost-efficient:no other additives such as solder or any other chemical agent required; environmentally friendly: very little energy is consumed and no chemicals are used;characteristic: ultrasonic metal welding ensure a high degree of strength and excellent electrical conductivity at the joined parts;gentle: the metals are not damaged or deformed apart from the weld spot;safe:no sparks or smoke are generated during ultrasonic bonding process
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Ultrasonic Metal Spot Welding Machine for wire harness, braided wire welding |
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Mainly application |
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Auto Wiring Harness Motor relay sheet sealing in the bottom of copper tube carbon brush sheet welding 0.10mm nickel tab with 0.018mm copper foil(40-80 layers); individual spot welding area is 4*4mm; 0.10mm aluminum tab with 0.018mm aluminum foil; this is between 50-100 layers. Standard: Two metal ions infiltrate each other; do test depend on the pulling |
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Character |
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Imported piezoelectric ceramic, ultrasonic output stable and smooth High power ultrasonic generator Digital interface, easy to operate special steel rods become vice imported steel welding head, durable linear guide with high quality and ensure stable movement of welding head may be replaced, for a variety of processes |
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Mainly parameter |
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Name of machine |
Cable Splicer Bonding Wire Harness Welder Ultrasonic Metal Welding Machine |
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Model |
KLM-3200 |
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Frequency KHz±1KHz |
20khz |
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Voltage |
380V three phase four-wire |
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Weight |
60kg |
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Max Input Power VA |
3200 |
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Air pressure |
2-10kg |
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Time control |
Less than 2S |
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Thickness available |
With in 5mm |
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Material available |
Copper, Aluminum, Nickel, Silver |
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Main components |
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The whole machine including: Main frame, transducer system, head, ultrasonic generator, power switch, power indication lamp, working indication lamp, output indication lamp, frequency measuring system, pneumatic system, computer panel control output power, welding, holding, etc |
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Cable Splicer Bonding Wire Harness Welder Ultrasonic Metal Welding Machine essentially causes metal wires to become so plasticized that the molecules of both layers end up mixing together, we call this process "molecular displacement" as well, that the different layers become intermixed, when the tool/ultrasonic horn completes withdraw, the single solid piece reaches completion, as opposed to two separate ones, thanks to the molecules being forced into forming new bonds with each other, in addition, the amount of power required for creating this type of cold metal welding, dry bonding is much less that a traditional welding system. Which leaving a stronger weld as well, for these reasons and many more, Cable Splicer Bonding Wire Harness Welder Ultrasonic Metal Welding Machine can be the ideal solution for may kinds of bonding application in conductive material, such as wire harness, wire splicing, terminal wire, battery tab and metal foil layers for battery poles and other more
The users benefit from the advantages of Cable Splicer Bonding Wire Harness Welder Ultrasonic Metal Welding Machine in connection of conductive material,likely high strength,no losses in conductivity,short cycle time,particularly gentle on metal surface,low energy consumption,permanent process monitoring, to ensure end-users' success, keepleader, we advise every steps of procurement with decades of ultrasonic experience from first sketch to the development of the application to process optimization and beyond,we can solve your application quickly, reliably, and economically, and respect every initiation whatever enquiry or consultation, please contact us without any hesitation
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