| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
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Decreasing Bath Solvent Vapor Degreaser Machine
01: Application
Decreasing Bath Solvent Vapor Degreaser Machine is employed for metal, glass parts prior to inspection and assembly, or in preparation for subsequent processing or finishing operations such as rust-proofing, panting, electroplating anodizing, and galvanizing,other material such as glass, leather, ceramic, and plastics can also be cleaned by this method, essentially, Decreasing Bath Solvent Vapor Degreaser Machine comprises suspending work in the vapors of trichloroethylene, or another chlorinated solvent, causing the the hot vapor to condense on the surfaces, the liquid condensate washes the parts from of contaminates, the parts is removed from the degreaser, clean, dry and ready for the next operation, the vapor stage may be combined with immersion in boiling or warm solvent with ultrasonic agitation, or spraying with warm solvent, as may be required by the shape, size, and type of parts, and nature of the soil to be removed, thus keepleader may have different cycles or occasional variations for special conditions, the following fields are utmost considered in exerting cleanliness of pre or post production
011: Precision cleaning medical device parts where critical that chemical residue is left on parts
012: Manufacturing processes requiring precision cleaning of true oils and particulates and quick drying
013: Semiconductor printed circuit board cleaning and flux removal
014: Aerospace parts cleaning for components required to conform to specification
015: Optical glass parts cleaning prior to installation
02: Parameter
|
Name |
Decreasing Bath Solvent Vapor Degreaser Machine |
|
Model |
KLE-1024R |
|
Ultrasonic power |
1200w |
|
Ultrasonic Frequency |
40khz |
|
Heating Power |
2kw |
|
Air compressor |
2HP |
|
Filter pump |
3.7kw |
|
Power Supply |
220v,60hz or 380v,50hz, single phase |
|
Auxiliary |
Tank lid, cleaning basket |
|
Cleaning Process |
Ultrasonic immerse scrubbing +Vapor cleaning + Condensing Dry |
|
Solvent process |
Boiling+ vaporized + Condensing + Oil water separator + Filtering Pump |
|
Material |
Stainless steel |
|
Heating Chamber |
300*380*380mm |
|
Vapor Zone |
300*380*380mm |
|
Overall size |
1.096*0.606*0.96m |
|
Packaging Size |
1.27*0.71*1.16m=1.046CBM |
|
Net Weight |
150kgs |
|
Gross Weight |
185kgs |
03: Salient Feature
031:Thoroughly removes grease, oil, chips, and most other contaminants from metal parts of any shape,size, usually in a minute or less
032: Leaves parts clean, warm, dry, and ready for inspection, assembly, further fabrication, or finishing of any type
033: Minimizes rejects because vapor reaches and removes contaminants from deep draws,holes, and places which are most inaccessible
034: Reduces risk of damage to delicate parts
035: Can be used along, or as part of a process flow line
036: Utilizes compact equipment that fits into small space
037: Consumes only small quantities of solvent, contaminated solvent is recovered economically for re-use
038: Uses the absolutely pure vapors of a nonflammable solvent as a cleaning medium
039: Simplifies cleaning procedure, is easy to operate
0310: Saves time and cost in its own operation, and in the subsequent handling and finishing of parts
0311: Unique feature of the process, no matter which combination of treatments may be used, is that work leaves the machine through the vapor area, and is washed with pure liquid solvent which has condensed on all surface, the parts are thus heated to the vapor temperature, and, on passing above the vapor level, are quickly dried by evaporation before removal from Decreasing Bath Solvent Vapor Degreaser Machine
04: Operation procedures
Degreasing Bath Solvent Vapor Degreaser Machine takes simplicity in cleaning procedures to achieve completion resulting precision cleaning, rinsing and drying in a compact tank, following chart supports a reference in guidance
Step4.1: Boiling the solvent: First, add the solvent to the vapor degreaser and set the temperature for boiling it, different solvents boil at different temperatures
Step4.2: Activation the vapor degreaser: Turning on the vapor degreaser will activate the cooling coils as well as the heating elements that will boil the solvent, the cooling coils above the heating element ensure that a vaporized solvent remains trapped in a vapor zone inside the vapor degreaser, instead of rising and escaping
Step4.3: Introducing the parts to be cleaned: The parts to be cleaned are added to a metal basket that is lowed in the vapor zone inside the vapor degreaser, either by hand or with automation, the solvent vapor will condense on the parts,eating away at grease and dirt
Step4.4: Removing the parts: As the basket is lifted slowly out of the vapor zone, the cooling coils cause the vaporized solvent to condense further, the solvent then drips off the parts, carrying dissolved grease and solids with it, the dripping solvent is collected at the bottom of vapor degrease for re-use
Step4.5: Ultrasonic degreasing:Ultrasonic agitation integrates at the beneath of boiling sump for our Degreasing Bath Solvent Vapor Degreaser Machine, if any grease or solids remain on the parts after vapor degreasing, ultrasonic degreasing may be required, cleaning parts submerged in boiling sump exerting ultrasonic micro-scrubbing is helpful in dislodge any stubborn solids
05: Frequency asked question
Desiccants are used to absorb the water found in humid condition to reduce or eliminate condensation, it can also be added directly to liquid to absorb the water content from the fluid, the desiccant used in Decreasing Bath Solvent Vapor Degreaser Machine is 3 Angstrom molecular sieve, small pellets of zeolite clay, like all desiccants, the zeolite clay absorbs water from the solvent, and maybe reused by baking it dry, desiccants are most often used in Decreasing Bath Solvent Vapor Degreaser Machine if the solvent contains an an alcohol, this is often the case with solvent used for de-fluxing process on soldered boards and leads, water found in the separator extracts the alcohol from the solvent and in turn the water and alcohol are absorbed by the zeolite clay,if a Decreasing Bath Solvent Vapor Degreaser Machine is operated in a very humid environment, a desiccant may be needed to effectively remove the water from the solvent
06:Operation checks
The following procedures necessitate checking when setting up up an new Degreasing Bath Solvent Vapor Degreaser Machine
061: Check for solvent leaks: leaks can be in the solvent containment systems-sump, return troughs, condensing coils, and connecting pipes, almost anywhere the solvent travels such as lines, pumps (including system seals,gaskets),and the water-solvent separator, anywhere there are welds or canister bolts (such as the water separator), the potential for leaking exists, besides the solvent systems, the refrigeration system must be checked from compressor, through the discharge line, and back to the compressor via the suction line
062: Verify the cooling system is functioning properly: Beside leaks, the refrigeration system necessitates verification that not only it is cooling, but also it can operate adequately to handle the heat load generated during condensation of the hot vapors
063: Check set point temperature of the heating system: The heating system should be checked that it is operational and can hold the set point temperatures, this can be conducted by comparing it to readings from separate thermometer, safety temperature overload should also be verified
064: Check ultrasonic agitation and frequency: Ultrasonic transducers should be checked for the correct frequencies, 28khz and 40khz are popular option, which depends on your material of cleaning components and confirmed prior to fabrication of machine your ordered, the 28khz is generally used for large parts cleaning while the 40khz is seen in more precision cleaning application such as very small or highly complex geometrically shaped components, some degreasing Bath Solvent Vapor Degreaser Machines may have multiple transducers, these either can be outside and attached to the sump (usually the wall but can be on the bottom plate) or can be inside the sump (usually looks like a round bar extending into the fill area of the sump)
065: Test electronics controls: All electronic controls should be verified that they can be properly activated and deactivated
In addition, if your degreasing Bath Solvent Vapor Degreaser Machine has required features from manufacturer in spraying wand and hoist, following checks also necessitate consideration
066: Test wand operation: wand operation should be checked for activation and cut-off by whatever mechanism it uses, most of the time, it is power-activated by a food switch pedal
067: Test movement of robotics: If so equipped, any movement robotic should be checked that they follow the programming guide in time, distance, direction, correct stopping, and smoothness of operation
07: Characters
071: Quality material, 304L stainless steel with 316L stainless steel welded components for long term reliability
072: Vapor condensing collar to minimize evaporation and chemical usage
073: Air-tight lid to trap the vapor and reduce the emission in idle status
074: Removal panels on the front for readily maintenance access
075: 100% standard freeboard,120% or greater option
076: Sloped tank bottom that provide ease of maintenance when cleaning
077: 360 degree peripheral cooling coils surround the internal tank walls with stainless steel condensate troughs
078: Stainless steel external water separator with removable lid
079: Tank provided with thermal insulation covered by stainless steel panels for corrosion resistance and first class appearance
08: Acid acceptance for Degreasing Bath Solvent Vapor Degreaser Machine
Decreasing Bath Solvent Vapor Degreaser Machine is very efficient at removing soils from a variety of surface, and maintaining its efficient operation is relatively easy, one concern that arises with the use of Decreasing Bath Solvent Vapor Degreaser Machine is the determination of when the solvent used in the degreaser is spent, which can mean that either the solvent is saturated with soil, or the solvent stabilizers has begun to acidify" or "go acid"
081:Soil saturated level: There are a variety of ways to determine the soil saturation level, including an increase in boiling temperature, or a shift in specific gravity when can show that the system has reached its soil loading capacity, soil loading capacity of 25% oil by volume is reached when solvent boiling temperature climb,increasing rate depends on the specific solvent being uses, although this is useful measure of soil loading, the test does not show the integrity of the solvent, a simple way to determine this is the acid acceptance test
082: Determination of acidity: As a halogenated solvent is used in Decreasing Bath Solvent Vapor Degreaser Machine, the solvents can slowly break down and form acidic species when exposed to catalytic contaminants such as magnesium, zinc, aluminum, and other fine metal particles, in addition to these contaminants, what that is introduced into the Decreasing Bath Solvent Vapor Degreaser Machine as condensation can accelerate the decomposition and simultaneously remove the stabilizes that are introduced into the degreaing solvent to prevent the solvent breakdown, these acidic material can etch and corrode metals in the Decreasing Bath Solvent Vapor Degreaser Machine and the parts to be cleaned, the acid number test can be run to determine if the solvent is has reached the end of the useful life due to acid formation. Several test method are available for measuring this, including acid acceptance of chlorinated solvent and standard test method for ph of water extractions of halogenated organic solvent an their admixtures
09: Solvent selection
Not all solvent are created equal, modern chemistry has overcome many of the environmental and safety challenges of older cleaning solvents like hydrochlorofluorocarbons (HCFCs), trichloroethylene (TCE) and n-propyl bromide (nPB),the chemical company never cease innovation on reliable solvent of environmental-friend and operation-safe considered, their engineered fluids were specifically invented to combine strong cleaning performance with sustainability (zero ozone depletion potential and low global warming potential) and a high margin of worker safety (low toxicity,non-flammable and no odors)
Decreasing Bath Solvent Vapor Degreaser Machine supports your clean-room process validation with utmost features in #1: dependable and consistent cleaning #2: environmental-friendly process #3:consistent cleaning with little monitoring #4: scalable and repeatable for simplicity #5: easily documented for streamlined record-keeping #6: easy for qualified,trained personnel #7: low maintenance for easy use #8: more controlled work setting #9: compact structure and robust construction
Degreasing Bath Solvent Vapor Degreaser Machine uses a specially formulated cleaning fluid, parts are immersed in a continuously filtered and distilled fluid, also combined with ultrasonic ultrasonic agitation, and contaminants dissolve off their surfaces, parts then undergo a brief vapor rinse and drying process, where the fluid condenses and drips back into the vapor degreasing sump to be reused and are removed dry
Degreasing Bath Solvent Vapor Degreaser Machine is often highly effective at #1: cleaning mechanical and electronic parts with complex geometries #2: cleaning with zero residue #3:cleaning high volumes of parts rapidly #4:cleaning sensitive parts that need a low-temperature drying process
Decreasing Bath Solvent Vapor Degreaser Machine undergoes rigorous quality control to ensure the prominent performance, moreover, creates configuration with environmentally friendly structure and materials, the technique's teams are responsible for you and our planet, that's why our vapor degreasers are fabricated with harmful chemicals, whatever vapor degreaser you decide on, your business will be able to depend on it with no issues,it utilizes the ultrasonic capabilities you'd expect, with modern emissions control and safety precautions, most importantly, this vapor degreaser is thoroughly designed to not only operate efficiently, but also effectively handle a wide range of degreasing solvents that are available, get in touch with us now, we'd love the opportunity to discuss your options for Decreasing Bath Solvent Vapor Degreaser Machine with you, we are a leading company that specializes in more that just ordinary ultrasonic cleaners, we also carry a line of large automatic production in cleaning, our professionals are passionate about how our vapor degreasers make a difference in every industries, so we're ready to guide you in making the right financial investment for your company, your initiation is our direction in continuous efforts
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