Wire Splicing Welder Ultrasonic Metal Welding Machine of Copper_Aluminum Braided_Stranded Wires_Wiring Harness Bonding Equipment

• Customization: Available
• Control: Automatic
• Cooling Way: Air Cooling
• Model NO.: Wire Splicing Welder Ultrasonic Metal Welding
• Style: Fixed
• Electrode Stroke: Arc
• Electric Current: DC Shock Wave
• Transmission: Pneumatic
• Conductive Way: Both-Sided
• Welding Spot Number: Double
• Type: Special
• Machine: Ultrasonic Metal Welding Machine
• Transport Package: Wooden Case
• Specification: Copper_Aluminum Braided_Stranded Wires
• Trademark: KEEPLEADER Ultrasonic Metal Welding Machine
• Origin: Shenzhen Ultrasonic Metal Welding Machine

Product Description

Wire Splicing Welder Ultrasonic Metal Welding Machine of Copper_Aluminum Braided_Stranded Wires_Wiring Harness Bonding Equipment

Wire Splicing Welder Ultrasonic Metal Welding Machine is a special method that use mechanical vibration energy of ultrasonic frequency to connect the same or dissimilar metal wires, when the wire is ultrasonically welded, neither electric current nor high temperature heat source is applied to the metal wires, but under static pressure, the mechanical energy is transformed into internal energy, deformation energy and limited temperature rise, solid phase welding occurs when the metal wires reach the re-crystallization temperature, therefore, it effectively overcomes the spatter and oxidation caused by resistance welding, Wire Splicing Welder Ultrasonic Metal Welding Machine can perform single-point welding, multi-point welding and short strip welding on thin wire or sheet material of non-ferrous metals, such as copper, silver, aluminum, and nickel, it can be widely used in the welding of thyristor leads, fuse pieces, electrical leads, lithium battery pole and tabs
 

Product Description

 

metal ultrasonic welding for Battery Cathode/Anode, Tags, wire harness Welding
Principle of ultrasonic metal welding
Wire Splicing Welder Ultrasonic Metal Welding Machine is applied in Battery industries, the ultrasonic frequency is 20-40khz, ultrasonic energy is generated by high-frequency mechanical vibration, which is applied on the surface of welding parts in welding area under pressure (3kg-5kgs), the same metal or dissimilar metal of non-ferrous can be welded without heating and current, the only mechanical vibration is only repeating between the welding parts to form a solid combination
Character
Adopt advanced technology from USA, Microprocessor control, automatic frequency tuning, automatic current checking and phase frequency LED display keep the machine visible in operation and regulation Imported components, good performance in energy output Overcurrent protection and soft start can keep the machine safe High quality mould/Tooling can extend lifespan Easy installation and operation
Parameter
Model	KLM-1240
Ultrasonic power	1.2kw
Ultrasonic frequency	40khz
Air supply	7-8bat (kg/cm*2)
Power supply	220VAC,50HZ
Maximum working pressure	6kg/ cm*2
Minimum working pressure	0.3kg/cm*2
Inlet connection	Quick coupling
Welding time	0.01s-10s (adjustable)
Squeeze time	0.02s-1s (adjustable)
Frequency display	00.0000-40.000hz
Power option	300w,600w,1200w
Automatic frequency tuning	±40HZ
Protection system	Inside power tube self-protection 60+
EMI/EMC	qualified
Cylinder diameter	50mm
Cylinder stroke	20mm
Welding head	Fillet welding
Size of welding spot	3*30mm
Overall size	438*280*329mm
Net weight	40kgs
Packing size	210*50*2000mm

 

MFR: KEEPLEADER has modified and designed Wire Splicing Welder Ultrasonic Metal Welding Machine to accommodate our customers' unique and special requirements, pls contact KEEPLEADER for tech assessment to make a proper quotation

 

Production Flow

 

Wire Splicing Welder Ultrasonic Metal Welding Machine has salient advantages in elements of #1: English and Chinese touch screen, easy to set and convenient operation #2: the circuit is equipped with a double automatic protection device for frequency offset and excessive current, the metal ultrasonic welder is stable and energy conversion and utilization is high #3:equipped with a high-performance power source, automatic tracking of transducer frequency with two control modes of time and energy #4: low requirements on the terminal surface, no need to scrape off the oxide layer or electroplating layer #5: the bonding is fir and reliable, and the resistance after welding is very small, or close to zero and, the conductivity is good #6: the welded wires do not be melted, and keep them metal properties, achieve cold bonding of no pollution such as any flux, filler, soldering agent, auxiliary gas #7: the whole machine is an integrated design, and ultrasonic metal welder is small in size, light in weight, beautiful in appearance, moreover, convenient to move #7: auto feeding device and automated positioning system, and other specified device all are available in built-in construction
 

Machine Uses

 

Wire Splicing Welder Ultrasonic Metal Welding Machine is a crucial joining technology used in the creating of wire harness for many industries and bonding battery electrode,laminated foil,tabs, strips and leading wire,the process involves joining multiple wires each other or joining wires with terminals or conductive contacts, compared with more traditional welding methods like crimping or resistance welding,Wire Splicing Welder Ultrasonic Metal Welding Machine offers several advantages, these include the higher quality weld joints, better process control and low energy consumption
 

Packaging & Shipping

 

Wire Splicing Welder Ultrasonic Metal Welding Machine is installed during transportation, which is packed into plywood case, the user can directly use for normal working after open the package
 

Contact Us

 

Wire Splicing Welder Ultrasonic Metal Welding Machine performs a reliable cold connection of metal parts in bonding of wire harness, ultrasonic power output contributes to versatile materials and bonding size, thanks to tech team of keepleader, we create bespoke pneumatic or motorized actuator in exerting pressure during ultrasonic frictional vibration to achieve a reliable bonding process, any specified demand can take up our interests, we will work on your concerns, work out a complianced soltion for your validation before arranging production, moreover, won't increase your cost, pls give us a chance to proof our capability via your initiated collaboration