Ultrasonic Cleaner Aqueous Stencil Cleaning Machine of PCB Screen Steel Mesh Solder Paste SMT Stencils Washing Ultrasonic Washer

• Customization: Available
• After-sales Service: Ultrasonic Cleaner Aqueous Stencil Cleaning
• Warranty: 1 Year
• Model NO.: Ultrasonic Aqueous Stencil Cleaning Machine
• Application: Printing Industry
• Cleaning Media: Wet Cleaning
• Automation: Semi-automatic
• Cleaning Precision: General Industrial Cleaning
• Control: PLC
• Principle: Physical Cleaning
• Certification: CE, RoHS
• Condition: New
• Customized: Customized
• Feature: High Efficiency
• Machine: Ultrasonic Cleaner Aqueous Stencil Cleaning
• Cleaning: Ultrasonic Aqueous Stencil Cleaning Machine
• Transport Package: Wooden Case
• Specification: Ultrasonic Cleaning Machine
• Trademark: KEEPLEADER Ultrasonic Cleaning Machine
• Origin: Shenzhen Ultrasonic Cleaning Machine
• Package Size: 150.00cm * 120.00cm * 120.00cm
• Package Gross Weight: 200.000kg

Product Description

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine of PCB Screen_Steel Mesh_Solder Paste SMT Stencils Washing Ultrasonic Washer

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine enable to clean any type of solder paste,red adhesive glue from any fine pitch stencil, at the same time, its low power density and high ultrasonic frequency are safe for cleaning misprinted PCBs and pallets, its low temperature cleaning conserves energy and protects stencils from heat distortion and adhesive failure


 

Product Description

 

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine

01: Application

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine is our dual ultrasonic tanks washer with high pressure spraying wand, and hot air blowing drier, that employs sound wave to effectively remove raw solder paste and uncured adhesives from stencils, screens, and misprints, its ultrasonic frequency adopts 40khz with sweep-frequency techs to increase the uniform performance in power intensity and consistence, that also provides a safe and effective cleaning environment for both stencils and populated misprint assemblies

02: Tech Data

Name	Ultrasonic Cleaner Aqueous Stencil Cleaning Machine
Model	KLE-1049S
Maximum Loading Size	550*650mm
Cleaning Temperature	40~45 degree
Cleaning Fluid	Aqueous with detergent
Cleaning Time	5~10 minutes in a cycle
Drying Time	4~10 Minutes
Decontamination	Solder paste and red adhesive glue
Compatibility	Fine pinch aperture
Washing Method	Ultrasonic agitation rubbing and high pressure spray washing
Drying Method	Hot air blowing dry
Filtering Scale	0.45um
Compressed Air Pressure	0.5~0.7Mpa
Ultrasonic Agitation Cleaning Size	684*250*684mm
Ultrasonic Agitation rinsing Size	684*250*684mm
Ultrasonic Power	2600w
Ultrasonic Frequency	40khz
Heating Power	4000w
Hot AIr blowing Dryer	1000w
Hand Held Grip Spraying Gun	1000w
Operative System	Digital Control
Power Supply	110v,60hz or 220v,50hz
Packaging Volume	1.25*1.15*1.18m=1.7CBM
Weight	238kgs

03: Highlighting

Accepts both foils or framed stencils

Suitable for all stencil material, including plastic

Low profile for easy loading and unloading process

Improved process yields, particularly on fine pitch applications

No risk of damage to delicate SMT stencils and PCB substrate board

Minimal use of cleaning fluids, low cost and less volatile organic compounds

All made of stainless stell, rugged industrial construction for reliable longevity

Compact structure with casters to save the floor-space and result workplace portability

Turnkey machine, digital control, Safe and single to operation and maintenance

Ultrasonic agitation cleaning, immersion rinsing, high pressure spraying cleaning in one machine

One cycle execution consisting of decontamination, rinsing and high pressure spraying within 6 minutes

Adopts high ultrasonic frequency: 40khz, that can generate tiny bubbles with gentle penetration

Ultrasonic agitation combined with high pressure spraying efficiently remove solder paste, adhesives

Detailed Photos

 

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine utilizes precisely controlled ultrasonic waves to travel into the aqueous tank, that enable the detergent fluid contract and expand in generating cavity performance in yielding implosive tiny bubbles, these blasting voids enable to remove UN-reflowed solder paste and uncured adhesives from stencils, screens and misprints, the ultrasonic energy is gentle and will not damage delicate stencils fine pitch apertures, but it is highly effective in the removal of every dried pastes on fine pitch stencils, water low level protective device shouts down the machine if the water level drops below the minimum requirements to avoid damage, keepleader's Ultrasonic Cleaner Aqueous Stencil Cleaning Machine has dual ultrasonic tanks, a washing tank, and a rinse tanks, both of them have ultrasonic energy and heat,high pressure spraying wand can play a rough cleaning or ultimate rinsing process in flexibility, after washing, the hot air drying hose complete quick drying precede next procedures, furthermore, Ultrasonic Cleaner Aqueous Stencil Cleaning Machine accepts bespoke construction in its dimension and configuration, filter circulation reservoir can be integrated to avoid cross contamination and reduce the water consumption, its maximum loading size make to order to gratify end-user's prominent application

Machine Uses

 

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine employs ultrasonic energy with aqueous detergent solution that cleans at low temperature 43 Celsius degree, would be considered to be the ideal process combination for cleaning fine-pitch SMT Screens and stencils, detergents are wetting agents that can be formulated to attach specific contaminants given specific cleaning parameters such as low temperature and type of cleaning agitation, Ultrasonic Cleaner Aqueous Stencil Cleaning Machine is the best possible cleaning agitation to deliver the cleaning solution, and to scrub the fine and ultra fine-pitch apertures, it causes the least possible trauma to the etched images, the resulting liquid waste can be easily filtered in an existing filtration system

 

Illustration

 

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine is able to clean any type of solder paste from any fine pitch stencil at the same time its low power density is safe for cleaning of misprinted PCBs in SMT application, its low temperature cleaning conserves energy and protects stencils from heat distortion and adhesive failure
 

Buying Guides

 

TECHNOLOGY SUPPORT of Ultrasonic Cleaner Aqueous Stencil Cleaning Machine

Performance comparison of stencil cleaning

01: Manually soak stencil cleaning

011: cleaning steps

0111: Spray cleaning agent on the stencil or soak the stencil in a container for a while (if the solder have condensed into pieces)

0112: Put on gloves and use duster cloth to swab down the dirty parts containing solder paste

0113: Drying by compressed air

0114: Check and confirm the following

01141: Confirm the surface is now clean and solder residue has been removed

01142: Confirm the mesh without any clogging

01143: Confirm mark point has not been damage

01144: Confirm stencil tension

012: Advantages

0121: lost cost

0122: Visualization

013: Disadvantages

0131: Long time to clean and dry, low-effectiveness

0132: High salary cost, requires specialized worked cleaning for entire process

0133: Cleaning effect is not very good and depends on worker cleaning ability

0134: May damage stencil, human error can cause damage and man-handling

02: Pneumatic spray stencil cleaning

Tools and materials: Pneumatic stencil cleaning machine, cleaning agent, special gloves

021: Cleaning steps

0211: Start air compressor

0212: Set up the cleaning time, drying time

0213: Put in stencil and leave to do other work (frees the operator)

0214: Get Stencil out after coming back and put in another one (fully automated process, just need loading and unloading)

022: Advantages

0221: Pneumatic, automatic, without power

0222: high-effective

0223: cleaning effect is good

0224: Economize manpower

023: Disadvantages

0231: Cannot clean oversized stencils

0232: Cleaning effect is not good with thick stencils

0233: Requires certain cost to make initial investment machine

03: Stencil ultrasonic cleaning

Tooling and material: Ultrasonic Cleaner Aqueous Stencil Cleaning Machine, cleaning agent

031: Cleaning steps

0311: Power on

0312: Put in stencil and setting cleaning time and drying time

0313: Get stencil out and put in another one

032: Advantages

0321: Automatic

0322: Highly effective

0323: Cleaning effect is good

033: Disadvantages

0331: Need one stuff

0332: High cost

0333: Can't clean oversized stencil

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine is custom ultrasonic cleaner is optional  in #1: Dimension #2: Function #3: Control System
 

Packaging & Shipping

 

 

Ultrasonic Cleaner Aqueous Stencil Cleaning Machine is packaged in plywood case for safe transportation

 

Contact Us

 

KEEPLEADER is a leading provider of Ultrasonic Cleaner Aqueous Stencil Cleaning Machine for SMT and semiconductor industry, we have been committed to delivery superior performance, high production efficiency, and cost effectiveness to our customers, and the market, unlocking unlimited possibilities for the SMT and semiconductor industry, over the years, we have collaborated closely with both existing and new customers to develop Ultrasonic Cleaner Aqueous Stencil Cleaning Machine that meets their evolving needs, our dedication to innovation has enable us to stay ahead of the curve and provide cutting-edge solutions that drive progress in the industry, we strive to deliver exceptional service and support that exceeds expectations, we are ready for your initiation, ensure that our experienced team can work out a reliable solution at affordable price for you stencil cleaning process