| After-sales Service: | Ultrasonic Vapor Degreasing Machine |
|---|---|
| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
| Cleaning Media: | Wet Cleaning |
| Automation: | Automatic |
| Cleaning Precision: | Ultra-Precision Industrial Cleaning |
| Customization: |
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Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser
01: Application
Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser grasps the precision, efficient, environmental-friend cleaning process, which invoice condensing solvents vapor on the object that is being cleaned, the process doesn't require any water or scrubbing instead, the Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser employs solvent vapors to clean and remove contaminants from parts made of various materials during the manufacturing process such as plastic, glass, metal, gold and ceramic in almost any industry where precision cleaning is paramount to the manufactured parts, Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser acts an cleaning pioneer in the automotive, aviation, and aerospace, medical device manufacturing, jewelry fabrication and electronic assembly industries, likely printed circuit board, relays and switches, transformers, electron-mechanical device, circuit breaker, bearings, bolts, metal hardware, cleaning medical instruments of monitoring device, oxygen and gas lines, cleaning orthopedic implants, carrier fluid like for silicone-based lubricant coatings, after decades of experimental participation in development, specified construction and appendix innovation, Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser integrates various approaches, that include solvent vapor only cleaning; vapor-spray- vapor cleaning;liquid-vapor, boiling liquid-warm liquid-vapor; spray-under, immersion, and vacuum degreasing,of note, ultrasonic cleaning can supplement nearly all of these methods
02: Parameter
|
Name |
Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser |
|
Model |
KLE-2060R |
|
Boiling Chamber Size |
1000*600*600MM |
|
Rinsing Chamber Size |
1000*600*600MM |
|
Vapor Zone Size |
1000*600*500MM |
|
Ultrasonic Power |
3600W |
|
Ultrasonic Frequency |
28KHZ |
|
Heating Power |
8000W |
|
Power Supply |
220V/415V,50HZ |
|
Refrigerator Power |
5HP |
|
Distillation Rate |
100L/H |
|
Re-circulation |
1GPM |
|
Circulation Pump |
1000W |
|
Diaphragm Pump |
500W |
|
Workload Capacity |
900*500*500MM |
|
Ultrasonic Cleaning |
3.6kw of power at 28khz field replacement components adjustable power and sweep |
|
Vapor Cleaning |
Vapor Cleaning Zone above Boil tank and Ultrasonic Tank |
|
Spray Cleaning |
Hand Spray Wand and Large spray reserve Tank |
|
Filtration Of Ultrasonic Tank |
Continuous Filtration |
|
Boiling Tank Access Door |
"Easy Ring" Door System |
|
Ultrasonic Tank Access Door |
"Easy Ring" Door System |
|
Primary Condensing Coil |
Water Chiller |
|
Free-Board Condensing Coil |
Reciprocating Refrigerator at 28 Degrees Below Zero |
|
Free-Board Ratio |
100~120% |
|
Horizontal Slide Lid |
Manual or Automatic |
|
Refrigerator Monitoring |
Comprehensive Indicator and Temperature Displays |
|
Function |
Vapor Degrease, Ultrasonic Rinsing, Condensation Drying, Filter Circulation, High pressure spraying Wand |
|
Solvent Capacity |
500L~580L |
|
Packaging Size |
2800*1700*1900MM |
|
Shipping Weight |
827kgs |
03: Salient Characters
Free-board ratio of greater than 100% to eliminate diffusion losses
Refrigerated condensing coil to condense the bulk of solvent vapor
Chilly water primary condensing coil to contain the vapor into vapor zone
Sub-zero free-board condenser to provide a cold air barrier minimizing fugitive losses
Air-tight tank lid to eliminate drafts and help seal the unit during period of inactivity
Cartridge filter to minimize solvent, timely remove the particulate and residues inside tank
Gravity water-separator continue to drain out the trapped condensed atmospheric atmospheric from the system
Stainless plumbing for solvent-wet areas
Twin arrays of cooling coils to ensure that vapor heat doesn't affect free-board cooling
Exert heating solely as need, that can reduce solvent loss, and lowers electric expense
PLC coupled with touch screen to improve operator control and diagnostics
Refrigeration temperature and solvent level monitoring
Boiling Tank over temperature signal with solvent replacement warning
Two Stages, Solvent Vapor Submission and ultrasonic rinsing with chilly water and sub-zero condensation
Manually operated cover to control overhead air turbulence losses
Monitoring system can identify faults and notify maintenance or service is needed
High solvent temp sensor advises operator to replace the solvent
Low liquid level control to cut off the heater to advise operator to replenish solvent
Integrate high pressure hand-held spray cleaning wand as appendix
Separated liquid storage reservoir consists of cartridge filter with closed loop plumbing
Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser
Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser is a machine that work much like a still, the base of the machine includes a heating elements under a reservoir known as the boiling sump, alongside the heating elements, there is a ultrasonic agitation sump of solvent rinsing, the operators usually take three steps cleaning in a cycle, step1: the heating elements heat up the solvent to boiling point, vapor forms and rises to the next level of the chamber, the hot vaporized solvent is contained in the chamber by the cooling coils located above, close to the top of chamber, parts being cleaned are slower into the vapor chamber, where the cleaning process starts, as the hot vapor surrounds the cool parts, the degreaser dissolves the dirt and begin to cool and condense on the surface, it drips back the boiling sump, taking grease and grit along with it, this step usually takes a few minutes to complete; step2: if the parts are not fully degreased after the vapor cleaning procedure or if there are textured or deep surface or channels in or outside of parts, they can be fully immersed into the boil sump to continue cleaning away grease and debris, either or ultrasonic solvent rinsing sump additionally complete penetration decontamination; step3: once the vaporized degreaser as finished condensing and has dropped back into the boil sump, the parts are ready to be lowered slowly into the rinse sump to clean away any lingering dirt, it is important to do this slowly to avoid splashing the solvent, the rinse sump is filled with clean detergent, which is continuous being recycled and purified through the cooling coils above, in addition, the filter circulation reservoir exerts continuous filtering particulates and residue, and any sediments frequency drain out from the closed-loop going-through plumbing to avoid cross contamination and improve the cleaning performance, as the recycled and purified solvent fills the rinse pump to overflow capacity, the degreasing solvent replenish the boil sump, when the rinsed parts are slowly pulled back into the vapor chamber, the degreaser once again cools the condensing before falling back into the rinse sump, the piece are now clean, dry and cooled, they are ready for the next step in the manufacturing process
Frequency asked question
01:What is ultrasonic vapor cleaner?
Ultrasonic vapor cleaner is a process used to thoroughly clean a variety of material without water, just use solvent in boiling sump to vaporize solvent to remove the soluble contamination by condensing, if the parts has complex blind holes, recesses, cracks, the vapors cannot well reached, ultrasonic agitation is also introduced to help in penetrating any corner of dirties
How does ultrasonic vapor cleaner work?
Ultrasonic vapor cleaner has boiling sump, the solvent inside is heated to vaporized, ultrasonic vibrators also mounted at the beneath of boiling sump, the cleaning parts immersed in the boiling sump, through ultrasonic cleaning and hot immersion, then lifted to the vapor zone in vapor cleaning, the temperature of cleaning parts is lower than of solvent vapor, the condensing is happened, so the pure solvent vapor continuously condense on the surface of cleaning parts, and dissolving soil drip away via gravity till the temperature of cleaning parts the same with the vapor, move the cleaning parts to the condensing zone for further quick freeze drying
What is ultrasonic degreasing in vapor cleaner?
To enhance the vapor degreasing process, distilled solvent is collected in a sump fitted with ultrasonic transducer; the ultrasonic cavitations energy in the solvent sump enhances the cleaning via a kind of scrubbing action
How to use vapor degreaser?
Parts are placed in a basket or suspended from a crane or other material handing system, and introduced into the cleaning contamination, in a vapor only degreaser, parts may be sprayed with solvent distillated, but allowed to dwell in the vapor until part and vapor temperature equilibrate, at this point condensation stops, cleaning stops, and the parts are dried in freezing zone, then the parts may be removed from the degreaser, in immersion processes, parts are placed into a liquid sump that may contain filtration, spray under immersion or ultrasonic, after the immersion cycle is complete, the parts go though the aforementioned vapor process for a final vapor rinse (possible because the immersion sump is slightly cooler than the vapor zone), optional spray, then drying, in regarding to maintaining vapor degreaser, all that need to be done is monitoring soil loading (which increases with the addition of soluble soils, eventually indicating that the solvent needs to be distilled or recycled, checking acid acceptance of solvent (if applicable), changing filters (if the degreaser is so equipped), and cleaning the condenser surfaces of air cooled refrigeration system (if the degreaser is so equipped)
Is vapor degreasing legal?
Yes, but certain solvent processes are subject to regulation by the government or local authorities, for instance, chlorinated solvent are subject to the government regulations, or if the solvent being used contains VOCs(Volatile organic Chemicals), an air permit may be required to operate a vapor degreaser
If vapor degreasing safe?
Yes, absolutely, when the machine is correctly maintained and the process properly operated
What solvents can be used in ultrasonic vapor cleaner?
There are many options available depending on local regulations, company environmental, health and safety policies etc, solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals
There are many options available depending on local regulations, company environmental, health & safety policies, etc. Solvents are based on non-flammable, halogenated hydrocarbon chemistries, often blended with alcohols or other organic chemicals.
How to empty the water separator on ultrasonic vapor cleaner
Certain solvent are sensitive to the presence of water which can cause them to hydrolyze to their corresponding acid, water separators work by gravity, water floats atop halogenated degreasing solvents because water is less dense, a valve is provided to drain most of the water off, water separators must have a cap of water to work effectively, and for the reason, it is not possible to remove 100% of water from the separator by simply opening the water drain valve, periodically, water must be removed manually, by siphoning it out of the top of the separator (as with a turkey baster) or, the entire separator may be drained into a separator funnel, water effluent from any vapor degreaser must be disposed of properly in accordance with applicable regulations, it may not be poured down the drain
Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser comes in a variety of configurations depending on clients' industrial application, we usually carry sized Working Zone to gratify individual loading in maximum, that to fit not only your parts, but also your cycle time and production requirements, with today's solvents, it is essential to size the Solvent Vapor Degreasing Ultrasonic Vaporized Cleaning Degreaser properly to ensure maximum solvent recapture through distillation cycle chilling coil, for expert assistance with your precision cleaning, attain best technology to match the best vapor degreaser machine, don't hesitate to contact our representative to receive a free proposal
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