| Customization: | Available |
|---|---|
| After-sales Service: | Ultrasonic Vapour Degreasing Equipment |
| Warranty: | 1 Year |
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Industrial Cleaning Ultrasonic Vapor Degreaser Machine is chemicals used to remove dirt, grease and other organic lubricants, an ultrasonic degreaser has quite a number of advantages that are environmentally friendly, less harmful to humans and most are non-corrosive and completely remove insoluble substances, factors to consider before buying vapor degreaser include the pH level, ingredients/chemical composition, proper temperature ranges, and the viscosity of the vapor degreaser, there are various types of degreaser equipment to consider for your task
Industrial Cleaning Ultrasonic Vapor Degreaser Machine
01: Application
Industrial Cleaning Ultrasonic Vapor Degreaser Machine uses a solvent in place of aqueous solutions to clean various contaminants from parts, typically, the parts are placed in basket driven by motorized lifting device with down agitation functionally lowered into the machine, the parts are either submerged in the solvent or suspended above the solvent in a vapor zone where the solvent can condense on the parts allowing the soils to dissolve away, options for cleaning including ultrasonic or spraying system for imparting additional mechanical energy to the process, solvent distillation and filter systems can dramatically extend the lift of solvents, helping cleanliness levels and keeping cost low, some advantages of Industrial Cleaning Ultrasonic Vapor Degreaser Machine over aqueous-based processes include 100% dry parts immediately on removal from the degreaser and the ability to clean tough soils, heavy oils, even metal debris of any insoluble inorganic particles, soluble organic particles at lower temperature
02: Parameter
|
Name |
Industrial Cleaning Ultrasonic Vapor Degreaser Machine |
|
Model |
KLE-1050RL |
|
Boiling tank size |
1050*500*630mm |
|
Condensing Zone |
1150*600*425 |
|
Power Supply |
380v, 50hz, Phase Voltage:220v, Line Voltage:380 |
|
Control Voltage |
24v |
|
Solvent Capacity |
150L |
|
Ultrasonic Power |
2800w |
|
Heating Power |
4~6kw |
|
Reciprocating compressor |
5Hp |
|
Distillation rage |
120L/h |
|
Re-circulation |
4 gpm 10u |
|
Ultrasonic Frequency |
28khz |
|
Qty of Ultrasonic vibrators |
50pcs |
|
Heating Depth |
300mm |
|
Overall Size |
1555*1300*2700mm |
|
Weight |
560kgs |
|
Packing Volume |
4CBM |
03: Using steps
There are only a few steps to using Industrial Cleaning Ultrasonic Vapor Degreaser Machine
031: Place the products to be cleaned in a basket
032: Start the auto lifting, slowly lower the parts into cleaning fluid vapors above the boil sump for the first few moments of cleaning, the vapors condense on the (relatively) cool parts and cleaning starts, any liquid cleaning fluid drips off the parts and falls back into the boil sump
033: Continue lowering the parts into the boil sump, the cleaning fluid wraps around the parts, goes into and out of the tightest spaces, and dissolves oils, greases and fluxes, this is where the heavy cleaning occurs, notice the gentle nature of vapor cleaning: there is no high-pressure spray, no air knives, no high temperature stressing the components, it is simple, fast and easy
034: Remove the parts from the boil sump and move them into the rinse sump. Here, fresh, pure distilled cleaning fluid removes any final final vestige of the contamination, if only have one boiling sump, the rinsing is completed in the same immersion boiling sump
035: Once rinsing is complete, slowly remove the parts from the rinse sump/Boiling sump, up through vapors, and remove them from the machine, the parts come out clean, dry and relatively cool, ready for the next manufacturing process
There are many additional features and accessories which are available from the various equipment manufacturers, keepleader engineers will review their options to insure they get the machine which will provide optimal performance at the lowest total cost per part cleaned
04: Advantages
All in one compacted tank degreasing cleans more effectively, the boiling and rinsing sump in one tank method utilized in vapor degreasing typically will get the parts cleaner than aqueous ultrasonic method, also, vapor degreasing solvent are suitable for cleaning a wider range of materials not long soluble organic soils but also insoluble inorganic particles likely metal chips and salts and buffing powder
Industrial Cleaning Ultrasonic Vapor Degreaser Machine has ultrasonic vibration scrubbing and down agitation of lifting device, immersion cleaning, the ultrasonic energy cause the injection bubbles to penetrate in the deep blinds, holes, corners and crevice to dislodge inside dirties, the ultrasonic agitation to knock contaminants off the object molecular level, in which the cleanliness can reach far that aqueous cleaning, down agitation helps to displace the loosen particles which enclosed by vaporized solvent
Vapor Degreaser is fast, in vapor degreasing, the solvent does most of the work, once that work is done, it evaporates quickly, leaving the part squeaky clean and ready for use, vapor degreaser usually does not require additional scrubbing or cleaning steps as ultrasonic cleaning often does
Vapor Degreaser is cost-effective, while solvent costs more that water, keep in m ind the solvent is vapor degreasing machine can be recycled almost indefinitely, so the cost to maintain is quite low, labor costs are often lower as well, with vapor degreaser, there is not need to spend money or floor space on additional processing equipment, and when you factor in the costs saved as a result of high-quality cleaning performance, more companies agree that Industrial Cleaning Ultrasonic Vapor Degreaser Machine is a bargain
Vapor degreaser is a responsible option, besides the fact that vapor degreasing solvent is almost infinitely recyclable, there are other ways in which vapor degreaser can be more sustainable that aqueous ultrasonic cleaning, if you are in an area prone to drought, using a vapor degreaser can help you water use to a minimum, also, depending on the solvent,Industrial Cleaning Ultrasonic Vapor Degreaser Machine can be far less energy-intensive to operate because it requires the liquid to be kept at a much lower temperature
05: Character
051: Reduces solvent consumption and costs: the vapor degreaser equipped primary water chiller coils and refrigeration condensing coils to entrap the emission of vapor at the minimum rate,
052: Lower electric expense, the heating elements only applied in boiling sump, tank lid is also considered for best sealing performance in cleaning process
053: Improved operator controls and diagnostics: compact PLC coupled with a high-resolution, full color touchscreen HMI
0454: Wash, rinse and dry with a spot-free finish in one compact degreaser
055: Compacted structure keep the footprint small, faster cycle time compared to aqueous ultrasonic cleaning machine
056: No water consumption or waste water treatment required
057: No exhaust required
058: rugged stainless steel frame and tank to guarantee the longevity basing on solvent corrosion
059: Super heater for quick heating up to the rated temperature
0510: closed-loop of solvent treatment for re-circulation
0511: Gravity water separator with molecular sieve capability
0512: Sloped tank bottom that provides ease of maintenance when cleaning
0513: 360 degree peripheral cooling coils surround the internal tank
Industrial Cleaning Ultrasonic Vapor Degreaser Machine comes in a variety of configurations depending on customer application, we, keepleader can size a vapor degreaser to fit not only your parts, but also your cycle time and production requirements, with today's solvents is essential to size the vapor degreaser properly to ensure maximum solvent recapture through distillation cycle chilling coils, also can equipped with auto lifting deice for auto processing and down agitation to improve insoluble particle displacement in cleaning performance
Industrial Cleaning Ultrasonic Vapor Degreaser Machine has advancement in technology of vaporized solvent cleaning built in ultrasonic scrubbing vibration, auto lifting with down agitation and condensing coils entrapping blanket, which has proven to be the mos t effective way to deal with grease, oil, or dirty on any surface not only soluble organic contamination but also insoluble inorganic substance
Our engineers and service specialists offer excellent engineering support for Industrial Cleaning Ultrasonic Vapor Degreaser Machine. We, keepleader offers application evaluation, testing technical service, contract maintenance, replacement parts, training and installation, can also customize our vapor degreaser to your needs, if you are thinking about custom design or sizing, please tell us what you are looking for, we will try our best to work out a proper solution
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