| Customization: | Available |
|---|---|
| Control: | Semi-Automatic |
| Cooling Way: | Air Cooling |
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Wire Terminal Bonding Ultrasonic Metal Spot Welder
01: Application
Wire Terminal Bonding Ultrasonic Metal Spot Welder is one of most important joining technology exerted in the manufacture of wire harnesses for the automotive, construction equipment and household appliance industries, among other things, the process is used for joining multiple wires with each other as well as for joining wires with grounding terminals or high-current contact, the wire cross-section size which can be ultrasonically welded ranges up to 30 square centimeters, compared with crimping or resistance welding,ultrasonic welding offers numerous advantages, these include the excellent electrical properties of the joint, extremely low energy consumption and comprehensive process control and corresponding process data management
the following popular welding fields of Wire Terminal Bonding Ultrasonic Metal Spot Welder is just for reference
011:Multi-layer positive and negative electrode welding for dynamic power battery
012:Li-ion battery and polymer battery, copper foil welds nickel sheet, aluminum foil welds aluminum sheet, aluminum foil welds nickle sheet
013:Auto splice welding, formation of electric wire end, welding for electric wires, multiple electric wires bond welding
014:Electric wire and cable welding, terminal, connector, electric parts welding
015:Solar panel battery, flat solar plate, copper and aluminum plate joints
016:Solenoid switch, fuse-less switch, big current joint point welding and dissimilar metal welding
017:Refrigerator and air conditioner copper tube sealing, vacuum parts of copper tube and aluminum tube sealing
02: Parameter
|
Name |
Wire Terminal Bonding Ultrasonic Metal Spot Welder |
|
|
Model |
KLM-2620 |
Klm-3620 |
|
Ultrasonic Power |
2600w |
3600w |
|
Ultrasonic Frequency |
20khz |
20khz |
|
Power Plug in |
220v,50hz or 110v,60hz |
|
|
Driving Mode |
Pneumatic, with air supply 0.3-0.6Mpa |
|
|
Max Welding Area |
20 square centimeter |
30 square centimeter |
|
Cylinder Bore |
80mm |
100mm |
|
Cylinder Stroke |
15mm |
15mm |
|
Working Temperature |
0~40 degree |
|
|
Max welding thickness |
5mm |
|
|
Activation |
Adopt the solid crystal type, with functions of automatic frequency tracking With over-current, overheating, mismatch alarm |
|
|
Amplitude adjustment range |
50%~100% |
|
|
Operating humidity |
10%~85% RH |
|
|
Cooling System |
Fan cooling |
|
|
Intake Connection |
Quick coupling |
|
|
Welding Time |
0.01s~10s |
|
|
Preloading Time |
0.02s~1s |
|
|
Frequency Calculation |
0.00-50000HZ |
|
|
Frequency Tracking |
Range ± 20Hz |
|
|
EMI/EMC |
Strong anti-interference ability |
|
|
Weight |
45kgs |
50kgs |
|
Size |
Power Box:700*600*400/Head:800*500*500mm |
|
03: Salient Features of ultrasonic welder for wire bonding
Oxidation or tin-plated metal is weldable
Welding material does not melt, no fragile metal properties
Short welding time, no need additional flux, gas,solder or filler
Cold solid welder, no sparks, environment protection and safety
Good conductivity and resistivity very low or almost near to zero
Creates permanent, metallurgical bond between dissimilar metals
High quality ultrasonic transducer, strong power and good stability
No melting required,no change to chemistry or metallurgy of material
Ideal for joining highly conductive alloys, reactivity of material does not matter
Creates no inter-metallic components, particulates or corrosion-causing reactions
Works with wide range of nonferrous material, likely copper, aluminum, Nickle, silver, and gold
Not necessary for frequent replacement of amplifier due to step-less adjustment of amplitude
Low energy consumption, high efficiency, no distortion, no pollution, convenient operation, strength welding even stronger that material itself
Compared with other pressure welding, ultrasonic welding requires less pressure and less that 10% deformation, while cold welding require 40% to 90% deformation of work-piece
Ultrasonic welding does not require the pretreatment of the welded surface and the post-treatment of the welded surface as other welding
Ultrasonic welding can minimize the temperature effect of the material, the temperature of the welding zone does not exceed 50% of the absolute melting temperature of the welded metal, so it does not change the structure of metal, so it is very suitable for welding in the electronic components
Not only similar metal, but also dissimilar all can welding together, it can weld metal slice or sleeve to thick metal, usually used for transistor or IC leads welding
04: Character
Easy installation and operation
Microcomputer control, electronic tuning frequency
Power adjustable,operation simple, and run stable and reliable
Over-current protection and soft start can keep the machine safe
High quality ultrasonic transducer, strong power and good stability
Touch screen display keeps the machine visible in operation and regulation
Available with multi optional modes, optional welding quality monitoring system
The ascending and descending speeds can be precisely controlled and adjusted
Accurate positioning of upper and lower positions of the welding mechanism
When the voltage fluctuates, the ultrasonic generator can automatic compensate the output voltage value to ensure stable amplitude output of the welding hone section
The automatic cooling device can reduce the accumulation of heat when the equipment is operated at high speed
Precise energy control method can ensure the stability of each welding and reduce the influence of external factors
Unique ultrasonic welding unit design can maximize the conversion of ultrasonic energy to the welded product
Wire Terminal Bonding Ultrasonic Metal Spot Welder is well-developed and established production method for joining non-ferrous metals, especially in the automobile industry, this reliable and trend-setting technology has been used in the production of wire harnesses for decades, Wire Terminal Bonding Ultrasonic Metal Spot Welder is a cold, friction welding proce4ss, no liquid-melt phase occurs, the parts being joined are rubbed together at their contact surfaces under slight pressure, compared with crimping or resistance welding, this process offers numerous advantages, besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management
Wire Terminal Bonding Ultrasonic Metal Spot Welder is ideal process of wire welding in precision metal jointing, which is high frequency mechanical friction at the jointing surface of non-ferrous metal without any consumable materials, likely flux, solder, filler, resulting in molecular scale dispersion bonding, works out a surpassed expectation in wire connection, compared with clamping, resistance welding, ultrasonic metal welding machine, welded wire keeps the electric property and mechanical characters, robust bonding, but no fragile, good conductivity and consistent, repeatable, and reliable working performance
We,keepleader persevere in fabricating Wire Terminal Bonding Ultrasonic Metal Spot Welder many years, our main criteria is "we don't focus on leadership in quantity and sale volume,but, we focus on leadership in quality and service", to make a essential decision in choosing a correct ultrasonic metal welder is first step in success of wire bonding process, we arranges crucial confirmation prior to production, and promise the last welds are exactly same with previous confirmed specimen,please let us know more your production to find what can do for your individual application
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