Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine of Gravure Ceramic_Stainless Steel Flexomaid Roll Degreasing Device
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is fully automated for roll and sleeves maintenance, individually designed to deep clean anilox rolls, sleeves or gravure cylinder of all sizes, this ultrasonic cleaner will help you reduce set-up times, minimize press downtime, increase the lifetime of rolls and optimize printing quality, Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is a perfect solution for daily washing and maintenance of the anilox rolls, the short and gentle cleaning process leaves the rolls perfectly clean and ready for use without causing any wear or tear to the roll, Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine has been designed to work all types of ink, filtering circulation reservoir is optional function to build-in that allows the re-use the liquid and avoid secondary contamination
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine
01: Application
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is fully automated decontaminated equipment, that employs mechanical agitation integrated chemical removing absorption to efficiently complete restoration or maintenance of anilox roller, sleeves in ink printing, individually designed to deep clean anilox rolls, sleeves or gravure cylinders of all sizes, they reduce set-up times, minimize press downtime, increase the lifetime of the rolls and optimize printing quality.
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is perfect solution for daily washing and maintenance of the anilox rollers, short and gentle cleaning process leaves the anilox rollers perfectly clean and ready for use in minutes without causing any wear and tear to the rollers, ceramic anilox rollers cannot be properly cleaned with conventional mechanical methods, the ceramic cell cavities are far smaller than even the finest brush bristles, although blast systems can clean coarse anilox rollers, only Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine can thoroughly can safely clean the fine count anilox rollers being used today, ultrasonic anilox roller cleaning machines have been designed to work with all types of ink, the water consumption is very low and the appropriate cleaning chemical works in conjunction with the machine to remove ink and other contaminants from the anilox roller
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is one of the latest and advanced technology to safely remove the contaminants from the rollers without causing and damage and are economical as well, the cleaning process releases the energy of millions of bubbles that implode by quickly eliminating all type of waste and consuming few energy resources.
02: Parameter
|
Name |
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine |
|
Model |
KLE-1030A |
|
Ultrasonic Power |
1600W |
|
Ultrasonic Frequency |
40KHZ |
|
Heating Power |
2000W |
|
Tank Internal Size |
Within 1450*450*250MM |
|
Loading Length |
1450MM |
|
Cleaning Efficiency |
Fit 4 rollers at one Time. |
|
Power Supply |
110V/220V 50HZ/60HZ |
|
Tank Capacity |
100~150 Liters |
|
Temperature Control |
30~60 Celsius Degree |
|
Cleaning Time |
1s~99h |
|
Tanks Material |
Stainless Steel, SUS304, and 316L |
|
Dimension |
1850*550*600MM |
|
Weight |
328kgs |
03: Salient Character
Safety module and emergency stop
No acids or other aggressive chemicals
No direct contact with cleaning tools
Without suffering erosion by abrasion
Without high local temperature
Hermetic Tanks lid with magnetic Rod
Great saving in ink consumption
Exclusive system of continuous agitating rotation
Optimized designs for low power consumption
No production rejects due to printing defects
Four anilox roller simultaneous cleaning in one cycle process
Gratify all kind of anilox roller made of ceramic or metal.
100% volume recovery at all line depths after each wash
Higher ultrasonic frequency integrates controlled power intensity to protect the rolls.
Digital ultrasonic generator to generate scalable and reliable ultrasonic energy.
Cleaning in record time without need for an operator during the process.
Manufactured in high thickness of 304/316 stainless steel for maximum durability.
Superior thermal-acoustic insulation based on closed cell elastomer.
Rotation speed of agitation is adjustable with digital controller.
MACHINES INTRODUCTION AT KEEPLEADER™
Mainly introduction of anilox roller ultrasonic cleaning machine |
After long time printing, Mesh blockage is likely to result in ink, paint, glue and other dirt coating, in this case, if the mesh cannot be cleaned thoroughly, the printing effect will be effected, printing cannot work normally, anilox roller ultrasonic cleaning machine can do perfect cleaning by ultrasonic cavitation, which can cause jetting force from tiny bubbles in exploding, the contamination will be removed totally, after several minutes cleaning, the anilox roller can come back to its origin, the ultrasonic intensity is visible under controlling, the anilox roller can spin in sitting the tank top, which can avoid axis of anilox roller immersion during cleaning, the spinning force also can fall off the dirty easily in driving, KEEPLEADER design rubber roller at two sides to drive the anilox roller in spinning as couples, which is separately controlled, is easier in operation, maintenance |
The cleaning method of anilox roller ultrasonic cleaning machine |
Coat the concentrated detergent on the surface of anilox roller according to the clogging degree
After several hours, put the anilox roller into the ultrasonic cleaning tank
At last, rinsing the anilox roller by cleaned water
Or put the detergent into the cleaning tank directly, its ratio depends on the clogging degree,
Ultrasonic have perfect cleaning effect, which can keep the anilox roller as clean as its new, KEEPLEADER can make to order, pls provide the diameter of your anilox roller and its anix. Also the max length of it to make a customized service |
Features of anilox roller ultrasonic cleaning machine |
Cleaning rollers, anilox, ceramic anilox, metal anilox in various industries tank made of 2MM thick 316L stainless steel, resistant to acid, alkali corrosionMotor rotation system to drive the aniloxsuitable for ceramic anilox / metal anilox with overflow protection and water drain system Tank and shell made of quality stainless steelPo Professional testing, quality assuranceBuild-in timer, temperature controller and counter down buzzer high quality components, clear circuit
perfect to clean roller, aniloxintegrated design, easy maintenanceCustomized design and configuration are ok |
Specification of anilox roller ultrasonic cleaning machine |
Model |
KLE-1030A |
KLE-1036A |
KLE-1048A |
KLE-1072A |
Ultrasonic Power |
1500W |
1800W |
2400W |
3600W |
Frequency |
40Khz |
Heating Power |
1800W |
2400 W |
2400 W |
3000W |
Tank Size |
1450*450*250 |
1650*450*250 |
2200*550*300 |
2500*550*300 |
Tank Material |
2mm thick 316L stainless steel |
Shell Material |
stainless steel |
Power supply |
AC100V-120V, AC220V-240V |
Dimension |
1850*550*600 |
2050*550*600 |
2650*65*600 |
2900*650*600 |
FREQUENCY ASKED QUESTION
Anilox roller ultrasonic cleaner
What's anilox roller and how to clean it efficiently?
Cleaning the equipment and heavy duty products is a tough task that can't be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way
Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes
It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition
It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.
Used for printing task for good impression on the material
In printing task, anilox play a major role to provide the required amount of the ink to a flexo printing plate, this hard cylinder shaped roller contains millions of fine dimples referred as dells and are semi submerged in the fountain of ink to make a thick layer of it on the roll, after that, a doctor blade is applied to scrape the extra ink from the roller surface to have the measured amount of ink in the dimples
After this, the roller is rotated in contact with the printing plate on whick the ink from the cells get transferred on the material for the required impression, this provide better performance and offers cost effective solutions to the customs, after the use of this metallic roller, there is no need of any ho foil units to complete the task and face the competitive market, just select your type of roller and let it do proper work with special care
Needs proper maintenance
Due to the regular use of anilox rollers for printing work, proper maintenance is essential to give it durability and flexible use, to maintain it, ultrasonic anilox cleaner is the most efficient method to clean the anilox roller as it is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way
The reason to use it is that, ultrasonic cleaning technique is a fast method and cleans up to 90% of the product, there is no need to let the people watch the cleaning process and handle it as it does no its own with labor saving benefits
Mainly, ultrasonic reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers, which cannot be cleaned efficiently with other device, the waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller to tet the best cleaning results, make use of a heated cleaning solution which is specifically formulated for the cleaning task at a certain temperature which is recommended by experts
Clean it effectively for better performance
As ultrasonic anilox roller cleaners are mainly designed for anilox rollers, proper care need to be taken to prevent any damages as ultrasonic system is specifically designed for safe and effective leaning on the metal and ceramic rollers, the ultrasonic cleaner provides a pre-determined frequency operated on its won with low voltage supply which maintains a stable distribution split from a line fluctuation which results in hot spot being shifted up and down to prevent the damage due to the concentration of the power at one point one the roller, it is quite essential to keep your anilox rollers clean to deliver more volumes of printing work which involves the interaction of multiple colors of ink as per the requirement of the customer which is must to compete in the market, it is more vital to maintain a good anilox roller which is the most effective thing to develop business and production, it is specially mentioned to use the brushes and tools which clears the minute cell in the roller in a better and safe way without damaging the sensitive parts that are most important to perform the printing work on the plate
KEEPLEADER™ SERVICE
Has accumulated rich experience in Manufacturer by over ten years
Self-owned workshop and professional process equipment
Implementation of ISO9001:2000 quality management system
Independent operation of logistic, Sales, and Service Center
Professional managers, Co-ownership, liability partnership
Adopting Advanced ERP managing system
Resource sharing, information optimal configuration
Information can be tracked, responsible for each staffs, accountability
Service process at KEEPLEADER™
the clients offer information of the workpieces being cleaned (eg: picture, materials, sizes, requirements, etc) if have drawing, it's better to send KEEPLEADER™ to perform its cleaning solution, if can be acceptable for its design, we provide offer sheet, once confirmed, sing a contract, the clients paid the deposit, KEEPLEADER™ start equipment building, after passing the acceptance, and receive the balance payment, KEEPLEADER™ delivery the device to clients
AFTER-SALES SERVICE AT KEEPLEADERTM
After purchasing at KEEPLEADERTM is first step of our after-service, all of machines at KEEPLEADERTM has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADERTM always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance, and related, KEEPLEADERTM also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADERTM, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair,KEEPLEADERTM will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADERTM has user manual and training video
04: KEEPLEADERTM can go to oversea for on-site training
05: KEEPLEADERTM can provide electric diagram in necessary
06: Remote training is acceptable at KEEPLEADER™
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine gains its salient characters to pioneer gratification, such as all made of stainless steel; low liquid level protection; digital temperature controller, auto-reset digital cycle timer; heavy duty cylinder rotation mechanism; safer level of ultrasonic frequency: 40khz or upper; modified power generator: now external, interchangeable and easily replacement; safer heating system: increased reliability with fixed thermostat settings and low-level automatic shutoff; customized size; more complete cleaning: of all anilox rolls from lower-line count to even the highest line-count rolls; more complete recovery: of full cell volume of anilox rolls; easier maintenance: easier replacement of routine maintenance parts
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine takes simplicity in operation, the anilox roll is partially immersed to the ultrasonic bath and located to the rotary mechanism, the tank is equipped with clamping device able to adjust different lengths of printing rolls, turning of the roll is performed by sophisticated traction system, temperature f cleaning solution is from 60~70 Celsius degree, completed anilox rolls can be rinsed by water gun over the ultrasonic tank so no dirt neither detergent is transferred to rinsing tank, rinsing operation with pure DI water to wash all the release dirt, anilox roll is located in the rinsing tank to the identical turning system as in ultrasonic tank, rinsing is made by pure DI Water produced by osmosis plant, osmosis plant s optional part of the machine, after rinsing, the operator dries printing by the air gun, that is another optional configuration
Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine is extremely efficient at removing contaminants of anilox rollers when the optimal chemistry, cleaning cycle and temperature are used. Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine employs cavitation bubbles induced by high frequency pressure wave to agitate a liquid, the agitation produced high forces on contamination adhering to gravure wall of anilox roller, this action also penetrates roots of finest-line count rolls. In an Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine, the anilox roller to be cleaned is placed in chamber containing a suitable solution, an ultrasound generating transducer built into the chamber, produces ultrasonic waves in the fluid by changing size in concert with an electrical signal oscillating at ultrasonic frequency, this creates compression waves in the liquid of the tank which tear the liquid apart, leaving behind millions of microscopic voids or partial vacuum bubbles, these cavitation bubbles collapse with enormous energy, they are so small they they do no more that clean and remove ink clogged anilox rollers, in addition, rotary mechanism combines with ultrasonic agitation to apply reliable and consistent microscopic rubbing process. For Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine to be effective, the chemistry, temperature and cycle time must be right, this is our considered with digital control in precision control for flexographic printers in the engraved rollers and sleeves.
KEEPLEADER, we offer a wide range of ultrasonic cleaning system such as single tank ultrasonic cleaning machine, multi stage aqueous and solvent ultrasonic cleaners, we also offer options of filtration system, oil skimmers, mist collectors, air knives, anti-rust dips, automatic lifting device, rotary agitation mechanism in conjunction with our cleaning machines, the quality of our products has helped us secure a dominant position in our customer's mind making us one of the most preferred supplier which new is synonym with ultrasonic, with our expertise and an undeviating urge to satisfy clients, we have established a standard in attaining maximum customer satisfaction, for our Anilox Roller Ultrasound Cleaner Ultrasonic Cleaning Machine, we available customize the tank size, function as your request, that request your specification: let us know how many aniloxes you need washing per time? What is the length is your anilox? What the diameter of anilox?
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