| Customization: | Available |
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| Cooling Way: | Air Cooling |
| Control: | Semi-Automatic |
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Thermoplastic Spin Welding Machine
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Mainly application |
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Spin welding machine is suitable for spherical and cylindrical shape welding parts, e.g.: Auto & Motorcycle Filter, RO water purifier filter, Water jug, water mug, and other related round pieces |
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Mainly introduction |
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KEEPLEADER spin welding machine are the perfect solution to various thermoplastic welding needs in working with spheres or cylinders of any size. Spin Frictional heat joins the two parts when the upper piece driven to spin at high speeds against the other. This is ideal welding for large and small plastic assembly as well as a wide range of thermoplastic resins. Hermetic sealing capability is central to the popularity of spin welding. Spin welding is the perfect solution for thermoplastic welding situations. It's precise and is perfectly suited to the low heat conductivity characteristics of thermoplastics. It's a superior welding technique for any application in which you need to entrap additional parts between the upper and lower pieces during the spin welding procedure. Spin welding is also an excellent alternative to ultrasonic welding for far-field welding, the spin heating is just generated in the joint interface, which has not influence on the entrapped inside, especially for PP, PE, Nylon welding parts, the melting point is higher, is not suited for ultrasonic welding in large size under water-proof and air-tight jointing effect, the spin welding has its unique advantages |
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Spin welding features |
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An added bonus to spin welding is its utilization of green technology With no additional parts needed, spin welding is a cost effective, Ideal solution to all of thermoplastic joint needs in case of spherical and cylindrical shape lower base equipment costs, energy efficient operation, hermetical sealing capabilities and ease of assembly. no down-time for cooling needed with spin welding |
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Configuration |
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KEEPLEADER offers all your company needs for flawless, on-site spin welding, Touch Panel Controls Multistage Speed Control Multiple Program Storage Linear Distance Control Multistage Pressure Control Angular Control Option for Final Part Orientation Dual Servo Control |
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Parameter |
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Name |
Thermoplastic spin welding machine |
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model |
KLP-3P |
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power |
2.8KW |
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Power |
1 Phase 220 V/380 11A/3P |
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System control |
PLC |
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Servo Motor |
Heating Evenly |
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Air pressure |
5kgs/cm*cm |
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capacity |
10-15pcs/min |
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Spin seep |
1400/min |
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Cylinder travel |
200mm |
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Workable dia |
400mm |
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Dimensions |
980*800*2200MM |
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Net Weight |
600Kg |
Pls contact KEEPLEADER™ for more info and tech assistance
KEEPLEADER™ has designed and modified machine to accommodate our customers' unique and special requirements
and advise us follow info
01: your welding material and shape size in maximum
02: its sample picture for ref
and advise us follow info
01: your welding material and shape size in maximum
02: its sample picture for ref
03: 3D drawing of IGS or STP format
Thermoplastic spin welding machine
1. The Spin Welding process of KEEPLEADER
Spin welding is applied to join two plastic parts, which are spherical or cylindrical in shape. Frictional heat is generated at the mating surface by spinning one part (upper) against a fixtured (lower) part, thus welding the assembly together. Spin welding is a fast process that works well with large and small diameter parts as well as a broad range of thermoplastic resins.MFR: KEEPLEADER can do modified and designed machine to accommodate our customers' unique and special requirements
2. How It Works
When spin welding there is a fixtured part as well as a driven part. The base part needs to be supported and aligned during the spin welding process. While the driven part can be loaded into the upper drive head or loaded on top of the fixtured part. Fixtured parts do not require any key features for the spin welding process. Driven parts will require "drive lugs"; these lugs allow the spin welding head something to spin the part with. Common features include Pins, Holes, Indents, Lugs, and recesses. Parts can be aligned to each other +/- one degree, depending on the machine doing the welding. KEEPLEADER has single back column rack and four column rack; the spin friction can generate both upper and lower parts at any angle
3. Common Spin Welding Joint Designs at KEEPLEADER:
MFR: KEEPLEADERTM is one of leader among thermoplastic welding chain supply, KEEPLEADERTM is SGS audited, and 80% machines certified CE,ROHS, complied with EMC and LVD Directions
Before purchasing
01: the sales representative try to confirm the customers' special requirements, application and related
02: the Tech dept will studied the demand schedule and feed back the possibility to the sales dept
03: the sales makes a final confirmation with customers by tech docs
04: the Tech dept provide the drawing and paper works for the next procedue in production
Order in the processing
01: sales dept has daily and weekly reports on the status of order running
02: sales dept inform customers ahead of 3 days machine is finished
03: sales representative organize the testing and advise the testing date to customer
04: KEEPLEADERTM arrange the shipment as soon as customer confirm
Following up
01: sales representative reports the sailing schedule
02: advise and assist on papar works for importing
Note:
01: KEEPLEADER™ will produce the updated tech information
02: KEEPLEADER™ will advise customers on the machine's maintenance
03: Thermoplastic spin welding machine has user manual and tutorial video
After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance, and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™ , we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video
04: KEEPLEADER™ can go to oversea for on-site training
05: KEEPLEADER™ can provide electric diagram in necessary
06: Remote training is acceptable at KEEPLEADER™
07: Thermoplastic spin welding machine has user manual and tutorial video
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