| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
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01:Application
Glass Rods Cleaning Ultrasonic Bath is Dual tanks of ultrasonic agitation cleaning and ultrasonic rinsing in one compacted bath for glassware precision cleaning, this ultrasonic bath also equipped with filtering circulation reservoir to avoid cross contamination and consumable-saving, when high frequency sound waves are passed through a cleaning fluid such as water with a suitable detergent additive, many millions of microscopic bubbles form and collapse, these bubbles are the result of stretch and compress phases of the sound waves within the fluid, the whole process is known as cavitation, micro-bubbles will implode under the mechanical action of ultrasonic waves and a large amount of energy will be released and the local temperature will increase, the bubbles are forced into crevices where the fluid can penetrate between the contamination and the glassware and leaving it totally clean and free of hidden residue and particles
02: Parameter
|
Name |
Glass Rods Cleaning Ultrasonic Bath |
|
Model |
KLE-2500D |
|
Ultrasonic power |
5000W |
|
Ultrasonic Frequency |
40KHZ |
|
Inter size of cleaning tank |
2500*500*400MM |
|
Power plug in |
220V,60HZ or 380v,50hz three phase |
|
Heating Power |
5kw |
|
Material |
Stainless steel |
|
Circulation pump |
0.75kw |
|
Quantity of tank |
2pcs |
|
Functional construction |
Ultrasonic dirty cleaning+Ultrasonic rinsing+Filtering circulation |
|
Timer setting |
1~30minutes |
|
Packing Dimension |
2.76*1.32*0.84M=CRM3.06 |
|
Gross Weight |
370kgs |
03: Operation Guides
Always arrange pre-cleaning prior to ultrasonic cleaning by spray cleaning, which can reduce the cross contamination, especially for visible and soften dirty
For hardened or baked particles adhered or embedded inside of crevices, cracks, blind hole, corners, always arrange immersible cleaning in advance prior to spray cleaning, which can reduce ultrasonic cleaning time and improve the cleaning efficiency
Always degas fresh cleaning solutions, degassing drive off cavitation-inhibiting trapped air, the amount of time required depends on the volume of the cleaning tank, degassing is accomplished by activating the degas mode (if so equipped) or operating the unit without a load, a uniform hissing sound, absence of large bubbles and a "blurred" solution surface indicates a degassed solution
Clean at the recommended temperature, this is provided by the cleaning solution supplier, remember that as the unit operates the temperature of the cleaning solution will increase due to ultrasonic energy, it can reach 60 degree or higher, if higher cleaning temperature are required Glass Rods Cleaning Ultrasonic Bath's heater thermostat can be set accordingly, if high temperature can damage the cleaning parts that installation of a cooling coil attached to an external reciprocating compressor to combine a ultrasonic solvent vapor cleaning tank is recommended
Monitor cleaning solution levels in the tank, each time you remove a basket of cleaned parts you remove solution coating the parts, heat causes evaporation, which can be slowed by covering the tank during operation, this will also muffle noise, damage can result when the tank is operating at less that capacity (either to the fill line or 2/3 full, overfilled tanks will not clean satisfactorily
Extend cleaning solution effectiveness, dirty and contaminants removed during ultrasonic cleaning remain in the solution, over time they build up and reduce cleaning solution effectiveness, extending cleaning solution life can be down in several ways
A good practice is skimming off oils and other contaminants that rise to the surface, this also helps avoid contaminants adhering to cleaned products as they are removed from the bath, some industrial-sized Glass Rods Cleaning Ultrasonic Bath are quipped with skimmers, or filtering circulation reservoir, otherwise, it is a manual process, solution filters are also available to remove suspended solids in industrial sized equipment
When it is time to change the solution, it must be drained and disposed of according to local regulations, take the time to thoroughly clean the bottom of the tank, this removes settled solids that will eventually cause serious damage
Always remember that if your Glass Rods Cleaning Ultrasonic Bath performance check results prove unsatisfactory do not attempt to repair your equipment
04:Character
Less energy loss due to high efficiency
Made of stainless steel, finished surface
High far-field effect, robust durable design
Convincing and reproducible cleaning results
Convenient preset function of heating and timer
Long lifespan from cavitation resistant stainless steel bath
High frequency 40khz of soft ultrasonic agitation scrubbing
Durable working time: mute cooling fan extend the working hours
Low weight and volume, so very well suited even in constricted spaces
Operating panel arranged so that liquid cannot enter the electronics
Bottom-mounted drain valve for convenient replace the cleaning fluid
Remote generator power control and timer function with LCD display
Auto optimization of frequency as various water level and temperature
Easy draining of cleaning liquid trough two separated drainage ball valve
Sloped radiating surface to auto settle solid particles, so no dirty deposits
Sweep function can realize complete cleaning by the dispersion of ultrasound
Extremely intensive and homogeneous ultrasonic vibration field due to radical radiation
Glass Rods Cleaning Ultrasonic Bath is customized dimension basing on standard configurations, you can verify its effective performance by following structure
Step1: Take a clean aluminum foil; Step2: Fill up your Glass Rods Cleaning Ultrasonic Bath with water, Step3: Turn on your Glass Rods Cleaning Ultrasonic Bath; Step4: Dip the foil inside the bath and keep for 3~5minutes if the ultrasonic cavitation effectively pierces the foil to make many tiny holes and see foil pieces floating on the water, it shows the Glass Rods Cleaning Ultrasonic Bath is working fine
Glass Rods Cleaning Ultrasonic Bath
Tech Guidelines
If we expect our Glass Rods Cleaning Ultrasonic Bath to perform as designed and last for years to come, there are a number of things you should and shouldn't do to keep them running efficiently, just as important is your personal safely as your work around and with your Glass Rods Cleaning Ultrasonic Bath, there are some things you should always take the time to do, and some things you should never do to keep yourself and your employee safe, here is a list of some of the major dos and don't and special notices as they relate to the longevity of Glass Rods Cleaning Ultrasonic Bath
01: always do following things
To keep our Glass Rods Cleaning Ultrasonic Bath performing at top-notch speed, and to keep ourselves sate in the process, we should
011: always unplug the unit before draining the solution, leaving the heating elements energized by accident can cause them to overheat and fail, also, water and electricity don't mix, and the combination can be lethal when the human body is involved with excess splashing
012: Drain the detergent and clean out the tank occasionally, the heavier gunk and dirty that that falls off the parts cleaned will settle at the bottom of the bank, and may not filter through the filtration system, this debris takes up space in the bath and dampers the ultrasonic waves, which makes cleaning less effective, use a rag and wide the bank bottom clean, or rinse it with clean, cool water
013: Change the filtration system's filters regularly, Glass Rods Cleaning Ultrasonic Bath will remove everything from the part's surface that shouldn't be there, and much of that will float in the detergent and be removed by the filtration system, changing the filters regularly keeps contaminants out of the cleaning detergent, helping the system do its job better and faster
014: Use water-based detergents, solvent-based cleaner are generally not designed for use in Glass Rods Cleaning Ultrasonic Bath, if you prefer solvent based vapor cleaning, keepleader will design condensing coils for cooling blanket to entrap the vapor emission
015: wipe and spray down parts that have heavy, grease or loose contamination before placing them in the Glass Rods Cleaning Ultrasonic Bath if possible, the cleaning bath will remove all the dirt no matter how badly it is caked on, but as we mentioned above, the dirty that comes off must go somewhere, and that "somewhere" will either be the filers or tank bottom, which adds to our maintenance frequency
016: Degas new detergent before your begin cleaning parts, fresh solution will have some gasses, mostly air, trapped in it, and if these dissolved gasses aren't removed, it will take the parts longer to get clean while the detergent degas itself, degassing is as simple as raising the temperature anything else in it for short period of time, ten minutes
016: Periodic verification testing of the Glass Rods Cleaning Ultrasonic Bath is recommended to confirm that the cleaning process is functioning properly, this will include daily maintenance and periodic service maintenance, or the use of cleaning verification indicator
02: always don't do following things
To avoid damaging your cleaning bath, you should
021: Never mess with the electronic controls, transformer, or transducers on the unit, or try to do your own repairs, Glass Rods Cleaning Ultrasonic Bath operate under high voltage, and if you don't know your are doing you can damage the equipment and yourself, on a similar note, don't spray down the outside of the tank, control box, or electrical box with water or other liquids, if the outside gets dirty, unplug the unit and wipe it down with a clean rag
022: Never fill the bath of any Glass Rods Cleaning Ultrasonic Bath with alcohol, gasoline, or any other flammable liquids, they will vaporize, and could cause a fire or explosion or release harmful gasses into the workspace
023: Never put any parts of your body into the Glass Rods Cleaning Ultrasonic Bath while it is operating without proper protection such as thermal gloves, and goggles, the detergent can cause mild skin irritation, and the cleaning action can cause discomfort, in addition, the operating temperature of the solution and tank can reach 60 degrees, which will cause burns
024: Avoid putting chlorine bleach into the bath, bleach does not promote good cavitation activity
025: keep parts off the bottom of the bath, setting parts directly on the bath bottom, bottom increases the incident of cavitation erosion, pitting of the bath eventually causing the ultrasonic bath to leak, use a basket, tray or suspension system to hold parts in the bath
A combination of all these variables in Glass Rods Cleaning Ultrasonic Bath can provide an optimal cleaning process for devices
Glass Rods Cleaning Ultrasonic Bath is a reliable ultrasonic cleaning tank, your can determine its configuration by three factors: washing equipment, cleaning chemistry and cleaning technique, you will have your valuable parts cleaned to perfection in no time, all while you increase your productivity, potentially reduce your environmental impact and provide your employees a safer work environment, welcome to consult its details with our sales representatives for your practical cleaning application
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