Gravure Cylinder Ultrasonic Cleaner of Flexographic Printing Anilox Roller Sleeve Water Washing Ultrasound Wave Cleaning Machine

• After-sales Service: Flexographic Printing Anilox Roller Gravure Washin
• Warranty: 1 Year
• Application: Printing Industry
• Cleaning Media: Wet Cleaning
• Automation: Semi-automatic
• Cleaning Precision: General Industrial Cleaning
• Model NO.: Gravure Cylinder Ultrasonic Cleaner
• Control: PLC
• Principle: Chemical Cleaning
• Certification: CE, RoHS
• Condition: New
• Customized: Customized
• Feature: Clean Thoroughly
• Machine: Gravure Cylinder Ultrasonic Cleaner
• Transport Package: Wooden Case
• Specification: Gravure Cylinder Ultrasonic Cleaner
• Trademark: KEEPLEADER Ultrasonic Cleaning Machine
• Origin: Shenzhen Ultrasonic Cleaning Machine

Product Description

Gravure Cylinder Ultrasonic Cleaner of Flexographic Printing Anilox Roller Sleeve Water Washing Ultrasound Wave Cleaning Machine

Gravure Cylinder Ultrasonic Cleaner  is fully automated for roll and sleeves maintenance, individually designed to deep clean anilox rolls, sleeves or gravure cylinder of all sizes, this ultrasonic cleaner will help you reduce set-up times, minimize press downtime, increase the lifetime of rolls and optimize printing quality, Gravure Cylinder Ultrasonic Cleaner  is a perfect solution for daily washing and maintenance of the anilox rolls, the short and gentle cleaning process leaves the rolls perfectly clean and ready for use without causing any wear or tear to the roll, Gravure Cylinder Ultrasonic Cleaner  has been designed to work all types of ink, filtering circulation reservoir is optional function to build-in that allows the re-use the liquid and avoid secondary contamination 

 

Product Description

 

Parameter

Name	Gravure Cylinder Ultrasonic Cleaner
Model	KLE-10A
Ultrasonic power	1500~3600W
Vibrators number	30~72pcs
Frequency	28khz/40khz
Heating power	2kw~4kw
Driving system	Servo motor control, chain transmission
Inner size	L: 1450~2500 W: 450~550 H: 250~300mm
Inner tank	Stainless steel, 2mm SUS316L
Outside housing	Stainless steel 2mm SUS304
Solution	Non-inflammable, water-based, alkali solution
Power Supply	DC: 100V~240V, 50/60hz
Dimension	L: 1850~2900 W: 550~650 H:600mm
Net weight	180~380kgs
Gross weight	220~480kgs

Gravure Cylinder Ultrasonic Cleaner Anilox roller ultrasonic cleaning machine

What's anilox roller and how to clean it efficiently?

Cleaning the equipment and heavy duty products is a tough task that can't be performed with simple tools. Due to the frequent use of the machine and electronic parts, deep cleaning is essential to give it proper and smooth function in every use, most of companies search for the technology, which covers the work in a easy way

Thanks to the advance developments in the field of technology and printing, that anilox rollers have gained a lot of popularity that a transfer roller. Mainly, anilox roller is a versatile tool in coating and decorative applications and right now it is being used to create prominent capacity whites and foundation coats, mainly for the stretchy packing, applying coatings, adhesives for the cold foil, coating for the images varnishes and other decorative purposes

It is a ceramic roller or an engraved metal roller mainly brought into use for the printing press to transfer the ink form the roller to the printing plate, its main purpose is to pick the ink from the roller or form any of the configurations and deliver a uniform amount of it to the robber plate for the printing process

It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition

It is mainly designed for most favorable ink release as a surface and it is laser fixed to reduce the porosity of cell wall and is strengthened by its ceramic subsurface, which benefits the printing quality, optimized cell profiles, improved consistency and more volumes of screen definition.

Used for printing task for good impression on the material

In printing task, anilox play a major role to provide the required amount of the ink to a flexo printing plate, this hard cylinder shaped roller contains millions of fine dimples referred as dells and are semi submerged in the fountain of ink to make a thick layer of it on the roll, after that, a doctor blade is applied to scrape the extra ink from the roller surface to have the measured amount of ink in the dimples

After this, the roller is rotated in contact with the printing plate on whick the ink from the cells get transferred on the material for the required impression, this provide better performance and offers cost effective solutions to the customs, after the use of this metallic roller, there is no need of any ho foil units to complete the task and face the competitive market, just select your type of roller and let it do proper work with special care

Needs proper maintenance

Due to the regular use of anilox rollers for printing work, proper maintenance is essential to give it durability and flexible use, to maintain it, ultrasonic anilox cleaner is the most efficient method to clean the anilox roller as it is a tested and proven method for cleaning most of the components which are tough to be cleaned in a normal way

The reason to use it is that, ultrasonic cleaning technique is a fast method and cleans up to 90% of the product, there is no need to let the people watch the cleaning process and handle it as it does no its own with labor saving benefits

Mainly, ultrasonic reaches to the depth of the roller and clears any residues of the ink or liquid from the holes, cervices, internal chambers, which cannot be cleaned efficiently with other device, the waves of ultrasonic go through the microscopic cell openings disturbing the cleaning liquid deep in the cavities of the cell to remove the settled and dried ink from every bottom corner of the roller to tet the best cleaning results, make use of a heated cleaning solution which is specifically formulated for the cleaning task at a certain temperature which is recommended by experts

Clean it effectively for better performance

As ultrasonic anilox roller cleaners are mainly designed for anilox rollers, proper care need to be taken to prevent any damages as ultrasonic system is specifically designed for safe and effective leaning on the metal and ceramic rollers, the ultrasonic cleaner provides a pre-determined frequency operated on its won with low voltage supply which maintains a stable distribution split from a line fluctuation which results in hot spot being shifted up and down to prevent the damage due to the concentration of the power at one point one the roller, it is quite essential to keep your anilox rollers clean to deliver more volumes of printing work which involves the interaction of multiple colors of ink as per the requirement of the customer which is must to compete in the market, it is more vital to maintain a good anilox roller which is the most effective thing to develop business and production, it is specially mentioned to use the brushes and tools which clears the minute cell in the roller in a better and safe way without damaging the sensitive parts that are most important to perform the printing work on the plate

Gravure Cylinder Ultrasonic Cleaner  gains its salient characters to pioneer gratification, such as all made of stainless steel; low liquid level protection; digital temperature controller, auto-reset digital cycle timer; heavy duty cylinder rotation mechanism; safer level of ultrasonic frequency: 40khz or upper; modified power generator: now external, interchangeable and easily replacement; safer heating system: increased reliability with fixed thermostat settings and low-level automatic shutoff; customized size; more complete cleaning: of all anilox rolls from lower-line count to even the highest line-count rolls; more complete recovery: of full cell volume of anilox rolls; easier maintenance: easier replacement of routine maintenance parts

 

Tech Illustration

 

 

Detailed Photos

 

Gravure Cylinder Ultrasonic Cleaner  takes simplicity in operation, the anilox roll is partially immersed to the ultrasonic bath and located to the rotary mechanism, the tank is equipped with clamping device able to adjust different lengths of printing rolls, turning of the roll is performed by sophisticated traction system, temperature f cleaning solution is from 60~70 Celsius degree, completed anilox rolls can be rinsed by water gun over the ultrasonic tank so no dirt neither detergent is transferred to rinsing tank, rinsing operation with pure DI water to wash all the release dirt, anilox roll is located in the rinsing tank to the identical turning system as in ultrasonic tank, rinsing is made by pure DI Water produced by osmosis plant, osmosis plant s optional part of the machine, after rinsing, the operator dries printing by the air gun, that is another optional configuration

 

Buying Guides

 

Gravure Cylinder Ultrasonic Cleaner is extremely efficient at removing contaminants of anilox rollers when the optimal chemistry, cleaning cycle and temperature are used. Gravure Cylinder Ultrasonic Cleaner  employs cavitation bubbles induced by high frequency pressure wave to agitate a liquid, the agitation produced high forces on contamination adhering to gravure wall of anilox roller, this action also penetrates roots of finest-line count rolls. In an Gravure Cylinder Ultrasonic Cleaner , the anilox roller to be cleaned is placed in chamber containing a suitable solution, an ultrasound generating transducer built into the chamber, produces ultrasonic waves in the fluid by changing size in concert with an electrical signal oscillating at ultrasonic frequency, this creates compression waves in the liquid of the tank which tear the liquid apart, leaving behind millions of microscopic voids or partial vacuum bubbles, these cavitation bubbles collapse with enormous energy, they are so small they they do no more that clean and remove ink clogged anilox rollers, in addition, rotary mechanism combines with ultrasonic agitation to apply reliable and consistent microscopic rubbing process. For Gravure Cylinder Ultrasonic Cleaner  to be effective, the chemistry, temperature and cycle time must be right, this is our considered with digital control in precision control for flexographic printers in the engraved rollers and sleeves.

 

Contact Us

 

KEEPLEADER, we offer a wide range of ultrasonic cleaning system such as single tank ultrasonic cleaning machine, multi stage aqueous and solvent ultrasonic cleaners, we also offer options of filtration system, oil skimmers, mist collectors, air knives, anti-rust dips, automatic lifting device, rotary agitation mechanism in conjunction with our cleaning machines, the quality of our products has helped us secure a dominant position in our customer's mind making us one of the most preferred supplier which new is synonym with ultrasonic, with our expertise and an undeviating urge to satisfy clients, we have established a standard in attaining maximum customer satisfaction, for our Gravure Cylinder Ultrasonic Cleaner , we available customize the tank size, function as your request, that request your specification: let us know how many aniloxes you need washing per time? What is the length is your anilox? What the diameter of anilox?