| Customization: | Available |
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| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
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Engine Parts Washing Bath Ultrasonic Cleaner is a reliable aqueous cleaning machine with ultrasonic agitation for engine parts restoration washing,the main engine components can be speedily cleaned by this ultrasonic cleaner such as carburetors, fuel injectors,brake cylinders, cylinder heads and differential,small needle waves,jets, orifices,pistons,injector nozzle, ring, gears and much more can be cleaned and make just like brand new within five minutes, removing the accumulated oil sludge, varnish and carbon deposits from these engine parts
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ultrasonic cleaning machine for car pats, engine, cylinder parts |
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Related field of ultrasonic cleaning technology |
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With cavitations effect Ultrasonic cleaning technology is widely used in ultrasonic golf club cleaning, semi-conductor silicon chip cleaning, optical glass cleaning, parts of watch and cock cleaning, jewelry cleaning, polyester filtration core cleaning, widow blind cleaning and etc |
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Mainly application |
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Engine Parts Washing Bath Ultrasonic Cleaner Applied for ultrasonic cleaning of Semiconductor wafer, optical glass, clocks, beads |
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Character |
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All imported stainless steel structure, thickening Stainless steel plate, adopting high Q value transducer and German binding process large power of ultrasonic output, set solvent heating and temperature automatic thermostat instrument, and temperature control range 0~100°C, base solvent, no pollution Ultrasonic generator: VT model ultrasonic generator, output power continuously adjustable Range: semi-conductor silicon chip, optical glass, parts of watch and clock, glasses, Jewelry, polyester filtration core and etc |
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Mainly parameter |
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Model |
KLE-1012FB |
KLE-1018FB |
KLE-1024FB |
KLE-1030FB |
KLE-1036FB |
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Power |
600W |
900W |
1200W |
1500W |
1800W |
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Heating power |
2KW |
3KW |
4KW |
5KW |
6KW |
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Ultrasonic Frequency |
28/40KHz |
28/40KHz |
28/40KHz |
28/40KHz |
28/40KHz |
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vibrator |
12pcs |
18pcs |
24pcs |
30pcs |
36pcs |
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power board |
2pcs |
3pcs |
4pcs |
5pcs |
6pcs |
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Tank material |
304 stainless steel |
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Temperature range |
0°C up to 1000°C (regulator or digital control under your request) |
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Cleaning time |
0 second up to 999 seconds ((regulator or digital control under your request) |
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Cooling mode |
Fan cooling |
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power board |
300w per piece |
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The power of vibrator |
50w |
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power voltage |
110v or 220v, single phase, two wires |
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Power frequency |
50HZ or 60HZ |
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Internal tank |
380*300*310 |
470*340*360 |
590*400*400 |
600*470*400 |
650*500*450 |
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Dimension |
510*400*510 |
600*440*560 |
720*500*600 |
730*570*600 |
780*600*650 |
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Net weight |
100kgs |
130kgs |
160kgs |
190kgs |
210kgs |
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Packing method |
Wooden case, fumigation-free material |
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Special notice for application |
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Must be sure of the water is over minimum fill line on the inside of tank when heating You can decide if cradle in need or not, cradle is convenient to load and unload the work piece The size of cleaning tank depends on your work piece and cleaning efficiency, The cleaning scope of 1pc vibrator is 10cm*10cm from horizontal direction, the vertical direction is under 60cm as better choose Ultrasonic power/ emitting area(cm*cm)= power density≥0.3w/cms |
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MFR: KEEPLEADER™ has modified and designed Engine Parts Washing Bath Ultrasonic Cleaner to accommodate our customers' unique and special requirements, pls contact KEEPLEADER™ for further details
Troubleshooting of ultrasonic cleaning process
How to use ultrasonic cleaning machine correctly and efficiently, there are many professional suggestions collected from KEEPLEADER'S training course, herein, hope this post can acknowledge more companies, who are using ultrasonic cleaning in their production process
01: In first shift working, our ultrasonic cleaning machine works not so expected, why is this so?
Ans: everyone clearly knows that ultrasonic cleaning must use aqueous media or chemical solution, this possibility of dissolved gases hided, in ultrasonic process, as high-frequency sound waves travel through aqueous media, areas of compression and rarefaction occur, during rarefaction, there is negative pressure, with enough loudness (sufficient amplitude), cavitation, voids or tear in the cleaning liquid occur, these are sometimes referred as cavitation or vacuum bubbles, when the bubbles collapse or implode during compression, the energy (pressure and localized temperature) associated with this collapse is responsible for the cleaning power of ultrasonic
In the first shift cleaning, it is a near certainty that the aqueous media contains dissolved gases, this means that the ultrasonic bubbles formed during rarefaction contain dissolved gases rather that a near-vacuum, the bubbles are "cushy", so they do not collapse efficiency, turning on the ultrasonic for a few minutes prior to processing a product releases the dissolved gases, if the ultrasonic machines have not been used for a whole, you should degas cleaning chemistries, or if fresh cleaning chemistry has been added, if in doubt, then degas
02: We have a small unheated ultrasonic tank, as the day goes on, cleaning efficiency keeps getting better, is this all due to degassing?
Ans: Most of the improvement is probably due to temperature effects, in fact, as the day progresses, the ultrasonic transducers generate heat, causing the temperature in the ultrasonic tank to increase, unless a temperature-controlled system is used, as the temperature increase, ultrasonic cleaning performance tents to improve, up to a point, the maximum performance temperature depends on the cleaning chemistry, for water, the maximum temperature about 55 degree, as the temperature increase, the viscosity of cleaning chemistry decreases, so cavitation becomes increasing effect, in addition, as the temperature increases, cleaning effectiveness tents to increase, whether or not ultrasonic are used
03: Why does ultrasonic performance decline later in the day?
Ans: When the liquid reach its boiling point caused by heating and inherent ultrasonic produced, for reason related to the degassing issue, the higher temperature, the higher the vapor pressure of the liquid, so the cavitation bubbles has more vapor, the bubbles become "cushy" and they do not implode effectively
04: The effectiveness of our ultrasonic cleaning line seems to vary throughout the day, why do we notice the worst problems when our throughout is highest?
Ans: The tank size usually design its average cleaning volume, if the cleaning basket is overloaded, the ultrasonic energy cannot reach any corner because of ultrasonic intensity is dampened during travelling ,
05: How to choose correct ultrasonic frequency?
Ans: For small components and precision parts, KEEPLEADER suggest 40khg or bigger, the higher frequency, the bubbles is smaller, which can have good penetrating performance into tiny blind holds, recesses, cracks, and gentle ultrasonic rubbing force, can well protect the substrate of cleaning parts, but the smaller bubbles cannot contain higher temperature and pressure, so, for big size parts or heavy grease, 28khz play a good cleaning role, up to one point, this depends on the your current and anticipated production line and process requirements
06: Our parts have heavy grease, we toss parts into the ultrasonic tank, leave them there for hours, How long do we need to clean them?
Ans: Ultrasonic cleaning time usually set in minutes, 3 to 5 minutes is normal, but, tank normally heated or chemical added to reduce the water surface tension and improve the bubble forming, many factories also using spraying process to speed up the cleaning, anyhow, the cleaning time is not hours, if have somehow, the chemical added might not be optimal, you need to adjust the change it, or ultrasonic transducer might be malfunctioning, the placement of the transducer or power density might be incorrect for the task at hand, the parts might not be suspended properly, so that parts are shadowed
07: If plastic tank, basket or fixture is ok for ultrasonic cleaning system?
Usually, no plastic in ultrasonic cleaning should be better, as mentioned previous, ultrasonic contains pressure and hot energy in vacuum bubbles, which implode when touching the substrate of cleaning parts, plastic tank, basket or fixture can soften and dampen the suction force, so, stainless steel, metal basket is recommended, we notice that some companies toss their parts into the plastic tank with ultrasonic vibrations in testing and erroneously concludes that their tank is workable, so not that, KEEPLEADER also advise you to consider your mesh size, try to use big mesh size in solid stance
08: Can we use acetone in ultrasonic cleaning for small-scale?
Inflammable solvent is strongly forbidden in ultrasonic cleaning, acetone is over its flash point at ambient temperature, ultrasonic is ignition source, most of ultrasonic cleaning machine is designed for organic, non-inflammable solvent cleaning
09: Conclusions
Efficient ultrasonic cleaning depends on its cleaning quality and productivity, for ordering, you need to evaluate what ultrasonic cleaning system can do, even the most important is what cannot do, take a step back, look at your whole cleaning line, where need to be improved and changed
01: Choose your correct system
Engine Parts Washing Bath Ultrasonic Cleaner has salient effects of #1: cleaning delicate engine parts without damage #2: cleaning cracks and crevices that would be difficult to reach with the hand scrubbing #3: doesn't require line-of-sight for effective cleaning #4: doesn't use harsh chemical solvents that are dangerous for workers and the environment #5: safe for aluminum, magnesium and zinc #6: biodegradable cleaner #7: cleaning multiple parts at once without having to brush by hand, and save cost
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