| Customization: | Available |
|---|---|
| Control: | Semi-Automatic |
| Cooling Way: | Air Cooling |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Battery Pack Welding Inverter Spot Welder takes consideration of advanced welding machine in battery pack assembling, and tiny wire splicing, that is widely used in welding of various electric connection process, such as battery pack lead, wire terminal, temperature sensor and hardware pin, the controller adopts computerized touch screen, which can set and monitor the welding parameter to apply various welding scenarios
|
Principle of DC inverter spot welder |
|
|
KLM series Battery Pack Welding Inverter Spot Welder uses IGBT inverter technology, 32-bit microcomputer control technology, and advanced power box, because of conversion technology of AC to DC to AC to DC, The control time can reach millisecond precision, the response and accuracy in its control is improved greatly, The DC output of the welding process significantly improved, the machine is also featured by high-frequency sampling, digital control, monitoring, fault diagnosis and protection, data transmission and etc DC inverter spot welder is suitable for spot welding in alloy, copper, aluminum and other non-ferrous material in precision of welding quality |
|
|
Character |
|
|
32-bits microcomputer control (MCU), is equal and stable in outputting of precision Adopting 1 millisecond sampling in responding, is equal and continuous powered Inverting bridge adopts soft start Switch, reduce electromagnetic interference and and power loss , improve the life-span With function of automatic alarm and diagnose in case of faulty, unnormal voltage and temp Automatic cut off power in case of unqualified inverter fridge current Three phase heating resetting, and soft lift and drop function, the time rate set 1 to 999ms, suitable for precision and complex welding 48 programmable channel for different welding progress, is convenient for various welding field 240*128 LC display, can read the working data With IQ and external signal transmitted connecting port, work with automatic production line |
|
|
Parameter |
|
|
Model |
KLM-8000A |
|
Rated capacity/KVA |
14 |
|
Duty cycle/5% |
5 |
|
Input voltage |
3~380V±10% 50Hz |
|
Output voltage |
9.2 |
|
Max current |
8000A |
|
Welding current |
500-8000A |
|
Welding cycle |
11 |
|
Welding pulse |
3 |
|
Size of controlling box |
186*330*410 |
|
Size of transformer |
260*258*480 |
|
Weight of controlling box |
20kgs |
|
Weight of transformer |
30kgs |
MFR: KEEPLEADER™have modified and designed Battery Pack Welding Inverter Spot Welder for our customers' unique and special requirements, please contact KEEPLEADER™ for updated details
Battery Pack Welding Inverter Spot Welder obtains competitive advantages courtesy of salient characters, likely No.1: capable of welding copper, aluminum and nickel to each other;No.2: custom application-specific tooling sets;No.3: welding quality monitoring;No.4:low power consumption;No.5: the current is rectified in order to supply DC welding current;No.6: convenient and visual operation courtesy of programmable logic control with touch screen;No.7: programmable setting parameters are stored to facilitate various welding scenarios,No.8: with fault diagnosis and alarm function, such as abnormal current, over-monitoring value, over-voltage network limitation, overheating, etc;No.9:pre-charge test function can be used to distinguish the welding path status;No.10:soft switching technology is used to reduce the losses and electromagnetic interference of the reverse bridge;No.11:one microsecond level once sampling feedback, constant welding power;No.12: sound and light alarm for abnormal current to prevent false welding;No.13:optimized structure design, beautiful appearance, compact and reasonable structure, small size and large power
Battery Pack Welding Inverter Spot Welder features dual pulse, computerized control, capacitors discharged, DC resistance spot fusion machine, that offers high peak currents with extremely fast pulse rise time and short duration, the short pulse lengths and high current allows the welding of high conductive materials, including copper,brass and nickel, welding current and pulse widths may be adjusted to weld more resistive materials in the field of sensitive medial device component, solar cells, automotive electronics, battery tabs, battery pack assembly and more, in addition, the dual pulse weld setting helps eliminates surface inconsistencies, contamination, and allows adjustment of the initial contact of the welding electrodes to produce repeatable results
Battery Pack Welding Inverter Spot Welder at low price for high quality
Overview of DC capacitive discharge spot welder
The latest spot welder introduced a high-frequency resistance spot welding for high-end needs of clients this spot welder is microcomputer control and AC-DC resistance sticks, single phase or dual pulse, capacitive discharge or transform discharged spot welding; the spot welders have wide scope in application at KEEPLEADERTM, under examples for reference
01: All kind of steel lithium battery assembly
02: Aluminum lithium battery assembly, aluminum lithium-ion battery composite film of Nickel and aluminum welding
03: Nickel plate and Nickel plate connection, Nickel plate and the battery connection
04: Lithium-ion batteries and Nickel plate copper connection
05: All kinds of button batteries and Nickel plate welding
06: welding thin button cells will not have depression, yellow, black phenomenon
07: Ni-MH battery assembly
08: All the old batteries repeat the spot
09: Various hardware components of the welding
10: Foam Nickel, then precision hardware side access
Single and dual pulse versions
This spot welder has fine spot welder power sources allow you the versatility to take on welding from the large all the way into the micro-scale! KEEPLEADERTM spot welder gives good repeatability by displaying the exact energy readout of each weld, purchase a hand weld tool or weld heads to meet your welding requirements
The features of Capacitive discharge spot welders at KEEPLEADERTM
01: inexpensive, capacitive discharge, power source single or dual pulse versions available
02: Adjustable weld energy/power, dual pulse systems have adjustment for energy for both pulses, in addition, the dual-pulse feature can be turned off.
03: weld energy indication
04: optional pen, battery tab and manual or pneumatic plug-in weld heads
05: standard foot switch
06: microcomputer control, visible and stable output, dual-pulse welding that can do pre-welding, pre-solder oxide removal, remove debris, reducing the spark, continued welding to ensure a solid solder joint appearance, no black, spot size of the uniform burr, does not affect the appearance of the welding appearance
07: with the traditional exchange pulse, capacitive discharge spot welder, welding time is very short on the intrinsic properties of the batteries had no effect, does not affect the battery internal resistance, change does not affect the voltage and capacity, but not to cell performance impact
After completion of the weld surface of the battery is more clean, burr is small, not yellow, and not black
08: the microcomputer control precision: long-term, high-speed scanning micro welding in the input voltage, the power of a wave, the calculation of compensation data immediately change the welding energy, so that the welding does not occur due to voltage fluctuation in the fire bombing of weld or phenomenon, to ensure that each welding effect consistent, and welding sparks small, minimal impact on the battery, almost none
09: the operation set simplification: new panel design, the use of aluminum and metal buttons, durable, micro-computer of the parameters, the use of LCD liquid crystal display, keyboard adjustment, accurate intuitive ,convenient and more humane
10: Adjustable and easy to use, the new electrode design, solder pin spacing, pressure independently adjustable, for the original welding, alignment accuracy, high yielding,
11: sale low maintenance, easy maintenance, as the machine most of the use of imported components, to ensure low failure rate, and the spot welder structure design, maintenance, replacement of only one integrated circuit board, the general mechanics can be replaced
12: with automatic alarm and cut off the system, if the spot welder is damaged, will automatically display failure, and cut off the welding circuit to prevent the failure to expand, and to remind the repair
13: automatic counting, one output can be automatically counted 0-9999 facilitate the calculation of daily production
14: import solder pins: unlike ordinary welding ring used in further processing of the material to be shaped, which KEEPLEADERTM uses imported high-quality special welding products welding pins. And other three sets of import and distribution of each welding machine needle
A note about dual-pulse, capacitive discharge technology
Dual pulse spot welding is used for high quality, precision welding, there are two pulse for every actuation of the welder, the first pulse is a small fraction of the total pulse energy, it has the ability to clean the area to be welded by giving it a quick heat pulse, evaporating surface water vapor, oil, oxides and other contaminants, it also establishes a good, high conductivity area for the second, or welding pulse, the seconds pulse fuses the two pieces together, the area of the weld is very small, the piece remains cool, and the electrical conductivity and strength are high because two piece are alloyed over the spot surface, the spot welder at KEEPLEADERTM is passed SGS audited
Dual pulse, capacitive discharge spot welder is particularly good for welding batteries, wires, jewelry, steel, stainless steel, chromium and other passivity surface, so far, most of spot welder at KEEPLEADERTM is applied in field of battery spot welding
Capacitive welding has the advantage of quick an stable energy release, and manageable energy input, this means that welds occur fast enough that spots are small and have very small heat effected zones, KEEPLEAERTM adopts made-in-Japan capacitors that has better performance and life-span
The welder can be operated on standard household voltage and powers
Battery pack/cell manufacturer/builder require spot welders for tab welding and battery pack assembly, this small battery terminal welder is ideal for battery packs and tabs and contacting sheets
Dual pulse industrial spot welders of KEEPLEADERTM
01: Dual pulse operation removes surface inconsistencies
02: Dual pulse operation removes surface inconsistencies and contaminants
03: Adjustable pulse width, much more finesse that transformer based welders
04: Available 125, 250, 500 and 875 Joule (125, 250, 500 and 875w a second)
05: Adjustable from 1% to 100% energy discharge
06: Up to 600 welds/min
07: Simple, user-friendly interface, potable size
08: Perfect for battery pack assembly
09: Hi Visibility display shows weld parameters
This dual pulse, capacitive discharge spot welders are easy to use as well as powerful, CD (capacitive discharge) spot welder is a version of resistance fusion welding that offers high peak currents with extremely fast pulse rise times and short durations (on the order of 10's of microseconds), the short pulse lengths and high current allows the welding of high conductive materials, including copper, and brass, welding current and pulse widths may be adjustable to weld more resistive materials such as steel, and Nickel, capacitive discharge welding produces repeatable welds, independent of local line voltage variations and is capable of extremely fine energy adjustment, the dual pulse weld setting helps eliminate surface inconsistencies, contamination and allows adjustment of the initial contact of the welding electrodes to produce repeatable effects
KEEPLEADERTMcan make modification on our current design to satisfy special requirements in diversity, welcome to filed inspection
Supposing that you gain foremost performance for Battery Pack Welding Inverter Spot Welder in your battery pack assembling and electric connective welding, unavoidable elements in controlling and precaution covers mainly essential items, likely,No1: welding thickness: since some batteries are quite small, and other are large, you also need to change your spot welding size respectively, however, this is only possible when you Battery Pack Welding Inverter Spot Welder also supports variable welding sizes and thickness ratings;No.2: welding current: whether you are using your Battery Pack Welding Inverter Spot Welder for thinner connections or thicker ones, you would want it to make secure connections that stay intact for a long time, to ensure this, its is highly important to use a powerful enough battery spot welder that can properly spot weld all kinds of wires on all kinds of batteries;No.3: temperature range: even though not all battery spot welders have temperature range mentioned, a few of them do which can be a great way to get an idea of its performance;No.4: work cycle: all Battery Pack Welding Inverter Spot Welder also have a rating known as work cycle which tells you about the time for which they can work at a given time, usually, Battery Pack Welding Inverter Spot Welder offers a work cycle of about 20 pulse within a minute, with this, you can easily spot spot a lot of batteries before waiting for the work cycle to refresh which is always great;No.5: supported batteries: before you go ahead and start using a Battery Pack Welding Inverter Spot Welder, it is highly important to ensure that your welder is compatible with the batteries that you want to weld in a circuit, which there are a lot of battery types available out there, two of the most popular one used in circuit include 18650 and 14500 batteries,No.6: controls: Even if you have powerful Battery Pack Welding Inverter Spot Welder, you will not able to use it to be fullest, if you do not have the right controls at your disposal, hence, it is quite important to check the control options offered by a given battery spot welder;No.7: accessories: similar to most other welding machines, to use your Battery Pack Welding Inverter Spot Welder , you are going to need a lot of other tools and accessories along with it, fortunately, almost all Battery Pack Welding Inverter Spot Welder includes a wide range of accessories in the box, this includes things like spot welder, foot pedal, battery holder, welding needles, wrenches, Allen key, screwdrivers and fuse tubes
Battery Pack Welding Inverter Spot Welder acquires parameters of computerized controlling to apply efficient operation at reliable welding effects, hence, the warranty is vital for precaution during procurement, in addition, inverter spot welder do not come in cheap, the customers want their battery spot welder to stay functional for as long as possible, therefore, it is always a great idea to check the included warranty of your Battery Pack Welding Inverter Spot Welder before buying,keepleader, we engage in manufacturing of metal spot welding machine over decades, our tech team grows up with the competitive market, all of our staffs take enthusiasm on their occupation, believe that our cooperation benefits from our concentrated experience, welcome to consult us to obtain valuable proposal for your individual production in battery pack assemble or electric connective process
){kind=link}