Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner for Auto Parts Oil Washing Industrial Ultrasonic Machine

• Customization: Available
• Warranty: One Year
• Application: Petroleum Processing Industry
• Model NO.: Clean Car Radiator Parts Cleaning Equipment
• Cleaning Media: Wet Cleaning
• Automation: Semi-automatic
• Cleaning Precision: General Industrial Cleaning
• Control: PLC
• Principle: Physical Cleaning
• Certification: CE, RoHS
• Condition: New
• Customized: Customized
• Feature: Clean Thoroughly
• Machine: Ultrasonic Cleaneing Machine
• Transport Package: Wooden Case
• Specification: Clean Car Radiator/Cylinder/Parts Cleaning Equipme
• Trademark: KEEPLEADER ultrasonic cleaneing machine
• Origin: Shenzhen Ultrasonic Cleaneing Machine

Product Description

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner for Auto Parts Oil Washing Industrial Ultrasonic Machine

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is single tank all in one machine of ultrasonic agitation explosive jetting, immersion rinsing
 

Product Description

 

Application
Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner Do Cleaning for Motor, Car engine and peripheral engine parts, and other metal parts in need of removing oil, Polishing wax, dust and etc
Character
Auto frequency tracking function, which have advantage of automatic find the best ultrasonic performance for different cleaning parts This machine can connect with remote control All in one machine, Compacted design, which is easy operation The machine has special access to do maintenance Low voltage operation penal for safe operation
Detailed parameter
Name	Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner
Model	KLE-1056
Vibrators	56pcs
Auxiliary	Cleaning basket and heating
Ultrasonic power	2.8KW
Heating power	9KW
Vibrator standard	28khz/40khz,50W/60w/pc (optional)
Power supply	380V/220V,50HZ/60HZ (optional)
Size of inner cleaning tank	800*650*650mm(L*W*H)
Size of outside	1000*850*1200mm
Capacity	338L (270L is available)
Control mode	Mechanical
Heating temperature	0 up to 110 adjustable
Vibration mode	Bottom vibration
Heating mode	Heating board at two sides
Cleaning basket	Stainless steel, the mesh over 10*10mm
Switch	Separated Power Switch, Ultrasonic SW and Heating SW
Configuration	Assembled Four Universal wheel
	Separated lid/Cap
	With cleaning Basket
	Each generator has power wire of 5m
	High Q value(NTK made in Japan) Vibrators
	Stainless steel Drain valve assembled under the bottom
	Automatic frequency tracking Generator
	Over-current protection
	Soft-start function
Material
Inner cleaning tank	SUS304L,2.0mm
Vibrating side	SUS 304L,2.5mm
Surrounded outside	SUS 304L,1.0mm
Base support	Stainless steel Square tube 38mmx38mm,1.5mm
DC Connector	no, low voltage power connection
Process standard
Vibration side	Hard chrome plated over 0.05mm
Appearance	No glitches, no corners, smooth, beautiful
Inner cleaning tank	Well welded, upright, water-proof
Welding spot	No burn marks, welding marks after polishing
Fixed screw	Ball head smooth
Assembled mode of vibrator	Glued + Screwed
Heating rod	Well insulated, short-cut protected
Free spare parts
Separated generator, heating rod, fuse
Packing
Wooden case with pallet, easy operated by fork Supported under the bottom avoid impacting during delivery Stretch seal around

Clean Car Radiator//Parts Cleaning Equipment Ultrasonic Cleaner is acceptable for customized size and function, if you cannot find your preferred features, pls contact us for technical confirmation Cylinder
 

Technology

 

How ultrasonic work for Car parts ultrasonic washer ?

Ultrasonic cleaning uses sound waves that are introduced into the cleaning liquid by means of "transducers" mounted to the cleaning tank, the sound waves travel through the tank and create waves of compression and expansion in the liquid, in the compression wave, the molecules of the cleaning liquid are compressed together tightly, conversely, in the expansion wave, the molecular are pulled apart rapidly, the expansion is so dramatic that the molecules are ripped apart creating microscopic bubbles, even though the bubbles are too tiny to be seen by the naked eyes they contain a partial vacuum during the spit second they exist, as the pressure around the bubbles becomes great, the fluid around the bubble rushes in collapsing the bubble very rapidly

 

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has functionality of frequency auto-sweeping to keep consistent cleaning performance

 

Detailed Photos

 

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner  has ♦1: Tank lid ♦2: Cleaning basket ♦3: Single tank ♦4: with heating function ♦5: Drainage outlet ♦6: Removable casters
 

Machine Uses

 

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner can clean  big size assembled and small car components
 

Production Flow

 

The Advantages of KEEPLEADER™ Engine block ultrasonic cleaning machine

Ultrasonic cleaning machine delivers high performance industrial strength, cleaning action on Engine block, carburetor and Engine parts

01: Cleans carbon deposits from carburetors and all manner of engine parts

02: Removes stubborn oil grease, lubricants, paint, rust, and dirty (with-pre-cleaning in same cases

03: Aluminum sate

04: Penetrates deep into the part and cleans holes, small apertures and crevices

05: Clean sensitive parts like wiring and plastic without damage

06: Does not require line-of-sight for effective cleaning

07: Ensures part longevity due to high degree of cleanliness

KEEPLEADER™ Engine block ultrasonic cleaning machine are revolutionizing cleaning methods and processes on the automotive and mechanic shop floor, our Engine block ultrasonic cleaning machine can clean all kinds of automotive, aircraft, and marine engine parts, ultrasonic technology for cleaning parts eliminates manual labor while providing you with superior cleaning action, most parts can be cleaned with environmentally friendly water-based solutions

Ultrasonic cleaning machines work on the principle of agitating cleaning solvents using high frequency sound waves, the ultrasonic agitation creates millions of microscopic bubbles that implode releasing vast quantities of energy, this action, know as cavitations, dislodges any contaminant stuck to the surface of a part, ultrasonic cavitations thoroughly cleans every surface in contact with the cleaning fluid

While ultrasonic cleaning is the perfect deep cleaning solution for engine parts, choosing the right combination of cleaning machine and its cleaning chemistry can get a bit tricky, need help in selecting, these are several basics you need to know, this is where we come in, call KEEPLEADER™ and our engineer will help you select the right cleaning machine and machine chemistry

The cleaning scope of KEEPLEADER™ Engine block ultrasonic cleaning machine

Suitable for all types of engine parts

KEEPLEADER™ engine block ultrasonic cleaning machine effectively and thoroughly clean all types of engine parts

01: Automotive: thoroughly removes carbon deposits, grease, and other types of dirty and contaminants from carburetor, exhaust manifolds, cylinder blocks, 2-stroke and 4 stroke motorcycle engines, snow machines, ATV cylinders and heads, and more.

02: Marine: Suitable for inboard and outboard motors, the cleaning chemistry is both thorough and gentle on the aluminum parts reducing the risk of future corrosion

03: Aircraft: The high performance demands of aircraft engines establish the need for an intensive cleaning process that will restore the engine part to near original condition, our engine block ultrasonic cleaning machine easily, thoroughly, and safely clean both large and small parts, turbine blades, fuel nozzles, generator components, brakesand other parts that require periodic cleaning are all effectively and thoroughly cleaned using the ultrasonic cleaning process

Choosing the right combination for your specific situation can be challenging if this is your first time, just send email to KEEPLEADER™, we will quickly help you identify the optimum product and cleaning chemistry combo

Why choose ultrasonic cleaning machine to clean our engine block and engine parts?

Clean intricate and difficult to reach areas easily

A major challenge of any cleaning system is the difficulty faced in tackling tiny spaces, intricate geometries, and difficult to reach surfaces, ultrasonic cleaning penetrates even blind holes and small apertures, that previously had hit-and miss success rates, the uniform agitation of the cleaning solution ensures that the cleaning action penetrates even hard to reach areas that previously required specialized brushes and other complicated cleaning devices with no real guarantee of a successful and consistent cleaning outcome, various factors go into determining which combination of an ultrasonic unit and chemical solution is suited to your particular requirement

For effective cleaning the ultrasonic cleaning machine must use the right of cleaning chemistry, operate at the right temperature and use the correct frequency, the part to be cleaned the contaminant to be removed and the degree of soil, determine this, our years of experience advising manufacturing and maintenance clients on the right process for their cleaning needs help us identify the exact product combo that you need, just send KEEPLAEDER email or call us, and we'll guide you to the right solution quick

 

Drawing

 

Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner is available for costomized dimension, functionality and configuration
 

Buying Guides

 

01: Choose your correct system
For customers demanding multiple stage ultrasonic cleaning and high efficiency parts drying, KEEPLEADER™ multi-stage consoles provide the same efficient, effective ultrasonic cleaning technology plus the ability to move the items items through additional wash and rise stages, KEEPLEADER™ will design a custom-sized and custom-featured ultrasonic cleaning machine to meet your specific needs
011: heated ultrasonic cleaning
012: heated ultrasonic cleaning + heated rinse
013: heated ultrasonic cleaning + heated ultrasonic rinsing
014: heated ultrasonic cleaning + heated ultrasonic rinsing + hot air drying
015: Inner size of cleaning tank, frame construction, custom color, ultrasonic frequency
02: Choose your tank size
021: the length*Width*depth you wanting
022: advise KEEPLEADER™ the size of your cleaning parts and cleaning efficiency
03: Each system includes:
031: Full insulated stainless steel tanks
032: Exterior power coat finish
033: Digital temperature controls-each tank
034: Digital timer-controlled ultrasonic cleaning
035: Dual stage filtration-cleaning stage
036: Single-stage filtration rinse stage
037: Low-level float sensors-each stage
04: Exceed industry standards
041: All size available, including bench version
042: High quality stainless steel construction
043: For vapor degreasing, cleaning and drying applications
044: Full solution control features

 

After Sales Service

 

After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice

01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance,

and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service

02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect

03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video

04: KEEPLEADER™ can go to oversea for on-site training

05: KEEPLEADER™ can provide electric diagram if in need

06: Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner has "user manual" and "tutorial video"

 

Troubleshooting of ultrasonic cleaning process

How to use ultrasonic cleaning machine correctly and efficiently, there are many professional suggestions collected from KEEPLEADER'S training course, herein, hope this post can acknowledge more companies, who are using ultrasonic cleaning in their production process

01: In first shift working, our ultrasonic cleaning machine works not so expected, why is this so?

Ans: everyone clearly knows that ultrasonic cleaning must use aqueous media or chemical solution, this possibility of dissolved gases hided, in ultrasonic process, as high-frequency sound waves travel through aqueous media, areas of compression and rarefaction occur, during rarefaction, there is negative pressure, with enough loudness (sufficient amplitude), cavitation, voids or tear in the cleaning liquid occur, these are sometimes referred as cavitation or vacuum bubbles, when the bubbles collapse or implode during compression, the energy (pressure and localized temperature) associated with this collapse is responsible for the cleaning power of ultrasonic

 In the first shift cleaning, it is a near certainty that the aqueous media contains dissolved gases, this means that the ultrasonic bubbles formed during rarefaction contain dissolved gases rather that a near-vacuum, the bubbles are "cushy", so they do not collapse efficiency, turning on the ultrasonic for a few minutes prior to processing a product releases the dissolved gases, if the ultrasonic machines have not been used for a whole, you should degas cleaning chemistries, or if fresh cleaning chemistry has been added, if in doubt, then degas

02: We have a small unheated ultrasonic tank, as the day goes on, cleaning efficiency keeps getting better, is this all due to degassing?

Ans: Most of the improvement is probably due to temperature effects, in fact, as the day progresses, the ultrasonic transducers generate heat, causing the temperature in the ultrasonic tank to increase, unless a temperature-controlled system is used, as the temperature increase, ultrasonic cleaning performance tents to improve, up to a point, the maximum performance temperature depends on the cleaning chemistry, for water, the maximum temperature about 55 degree, as the temperature increase, the viscosity of cleaning chemistry decreases, so cavitation becomes increasing effect, in addition, as the temperature increases, cleaning effectiveness tents to increase, whether or not ultrasonic are used

03: Why does ultrasonic performance decline later in the day?

Ans: When the liquid reach its boiling point caused by heating and inherent ultrasonic produced, for reason related to the degassing issue, the higher temperature, the higher the vapor pressure of the liquid, so the cavitation bubbles has more vapor, the bubbles become "cushy" and they do not implode effectively

04: The effectiveness of our ultrasonic cleaning line seems to vary throughout the day, why do we notice the worst problems when our throughout is highest?

Ans: The tank size usually design its average cleaning volume, if the cleaning basket is overloaded, the ultrasonic energy cannot reach any corner because of ultrasonic intensity is dampened during travelling ,

05: How to choose correct ultrasonic frequency?

Ans: For small components and precision parts, KEEPLEADER suggest 40khg or bigger, the higher frequency, the bubbles is smaller, which can have good penetrating performance into tiny blind holds, recesses, cracks, and gentle ultrasonic rubbing force, can well protect the substrate of cleaning parts, but the smaller bubbles cannot contain higher temperature and pressure, so, for big size parts or heavy grease, 28khz play a good cleaning role, up to one point, this depends on the your current and anticipated production line and process requirements

06: Our parts have heavy grease, we toss parts into the ultrasonic tank, leave them there for hours, How long do we need to clean them?

Ans: Ultrasonic cleaning time usually set in minutes, 3 to 5 minutes is normal, but, tank normally heated or chemical added to reduce the water surface tension and improve the bubble forming, many factories also using spraying process to speed up the cleaning, anyhow, the cleaning time is not hours, if have somehow, the chemical added might not be optimal, you need to adjust the change it, or ultrasonic transducer might be malfunctioning, the placement of the transducer or power density might be incorrect for the task at hand, the parts might not be suspended properly, so that parts are shadowed

07: If plastic tank, basket or fixture is ok for ultrasonic cleaning system?

Usually, no plastic in ultrasonic cleaning should be better, as mentioned previous, ultrasonic contains pressure and hot energy in vacuum bubbles, which implode when touching the substrate of cleaning parts, plastic tank, basket or fixture can soften and dampen the suction force, so, stainless steel, metal basket is recommended, we notice that some companies toss their parts into the plastic tank with ultrasonic vibrations in testing and erroneously concludes that their tank is workable, so not that, KEEPLEADER also advise you to consider your mesh size, try to use big mesh size in solid stance

08: Can we use acetone in ultrasonic cleaning for small-scale?

Inflammable solvent is strongly forbidden in ultrasonic cleaning, acetone is over its flash point at ambient temperature, ultrasonic is ignition source, most of ultrasonic cleaning machine is designed for organic, non-inflammable solvent cleaning

09: Conclusions

Efficient ultrasonic cleaning depends on its cleaning quality and productivity, for ordering, you need to evaluate what ultrasonic cleaning system can do, even the most important is what cannot do, take a step back, look at your whole cleaning line, where need to be improved and changed

For more information of Clean Car Radiator/Cylinder/Parts Cleaning Equipment Ultrasonic Cleaner, Please contact keepleader