| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Application: | Textile Industry |
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Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners
01:Application
Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners is a parts cleaning method in which solvent is boiled to create vapor, parts are lowered first into this vapor, which condense and dissolves any surface dirty, grease or other contaminants, as the parts are lifted out of the vapor, the excess solvent drips back into the vapor sump (or boiling chamber), carrying contaminants with it, the parts are then transferred to a second sump chamber, the rinse sump,where any residual dirty or grease is rinsed off with fresh solvent,
02: Parameter
|
Name |
Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners |
|
Model |
KLE-1030R |
|
Ultrasonic power |
1500w |
|
Ultrasonic Frequency |
28khz |
|
Heating Power |
2kw |
|
Air compressor |
3HP |
|
Filter pump |
3.7kw |
|
Power Supply |
220v,60hz or 380v,50hz, single phase |
|
Auxiliary |
Tank lid, cleaning basket |
|
Cleaning Process |
Ultrasonic immerse scrubbing +Vapor cleaning + Condensing Dry |
|
Solvent process |
Boiling+ vaporized + Condensing + Oil water separator + Filtering Pump |
|
Material |
Stainless steel |
|
Heating Chamber |
600*480*400mm |
|
Vapor Zone |
600*480*400mm |
|
Overall size |
840*720*1000mm |
|
Packaging Size |
1.53*1.13*1.23=2.127CBM |
|
Net Weight |
280kgs |
|
Gross Weight |
306kgs |
03: Character
Below freezing refrigerated system
High reflux rate and quick distilled speed
Removable panels for easy maintenance access
Solvent cooling down mode to minimize solvent loss
100% freeboard ratio to minimize solvent consumption
Stainless steel processor tanks with bright annealed finish
Stainless steel condenser and chiller coils to avoid corrosion
Tanks provided with thermal insulation and stainless steel panels
Sloped tank bottom provides ease of maintenance when cleaning
Compacted structure, boiling sump equipped ultrasonic agitation
Heating process of cast aluminum plate adopted for quick heating-up
Stainless steel construction, vapor separator, pipe, valve and tight sealing lid
Recirculation of wash and rise sump with cartridge filtration and water separator
Closed loop cooling water primary cooling down and top chilling coils to entrap the vapor emission
Primary and blow freezing system include peripheral stainless steel finned cooling coils on internal tank walls with stainless steel condensate troughs
04: Optional
Desiccant water removal
Automatic downtime cover
Hot solvent high pressure spraying wand
Load/unload conveyor or transport trolley equipped
PLC Controlled transport system and upper enclosure
One machine has 1pcs cleaning basket, extra basket is available
Vertical front loading or one side loading and unloading in cleaning process
05: How does work?
Wetting: Components in solvent reducesurface tension, allowing solvent to penetrate soils
Dissolution: Solvent dissolves the organic contamination
Displacement: The solvent may separate the soil from the substrate, ultrasonic agitation is often necessary in order to fully displace
Dispersion: the suspended soils are evenly dispersed preventing re-deposition
06: Advantages of Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners
Thoroughly removes grease, oil, chips and most other contaminants from metal parts of any size, and shape, usually in a minute or less
Leaves parts clean, warm, dry and ready for inspection, assembly, further fabrication, or finishing of any type
Minimizes rejects because vapor reaches and removes contaminants from deep draws, holes, and places which are most inaccessible
Reduces risk of damage to delicate parts
Can be used along, or as part of process flow line
Utilizes compact equipment that fits into small space
Consumes small quantities of solvent,contaminated solvent is recovered economically for re use
Uses the absolutely pure vapors of a nonflammable solvent as a cleaning medium
Simplifies cleaning procedure, is easy to operate
Saves time and cost in its own operation,and in the subsequent handling and finishing of parts
The unique feature of the process, no matter which combination of treatments may be used, is that work leaves the machine through the vapor area and is washed with pure liquid solvent which has condensed on all surfaces, the parts are thus heated to the vapor temperature,and not passing above the vapor level, are quickly dried by evaporation beforere moval before the machine
07: Why consider Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners
A properly designed, operated andmaintained vapor degreasing process offers many advantages versus aqueous cleaners and other choices, vapor degreasers and solvents:
Use minimal floor space because of its compacted structure
Minimize energy consumption because of solvent low boiling property
Minimize solvent consumption because of its contaminated solvent is recovered after distillation
Distill and recycle the solvent for continued use for environment friendly consideration
Minimize water disposal after filtration,recirculation, distillation, recovery and separation
Minimum chemical disposal because of primary water cooling combined with refrigerated condensing finned coils mounted at the top of inside wall to entrap the vaporized escape
Provide consistent, reproducible cleaning performance because of its simple procedures
Can be completely automated if equippedwith auto lifting and transportation device
Are easy to maintain because of all of process is accessible
Can easily clean complex configurations because of vapor can reach deep draws, holes in any size and shape to remove flux, soil,oil, grease and any other contaminated particles
Have the lowest cost per part cleaned because of its only 40 degree boiling solvent at recycled
08: The guidance of Solvent used
Safety in operation
Chemical stability and noncorrosiveness
High solvency of oil, greases, and other soils
Conformance to air pollution control legislation
Nonflammable, nonexplosive, and nonreactive under conditions of use
High Vapor density compared to air and low rate of diffusion into air to reduce loss
Low Heat of vaporization and specific heat to maximize condensation and minimize heat consumption
Boiling point low enough for easy distillation and high enough for easy condensation (for recycling and reuse of dirty solvent or regeneration of clean solvent from used solven)
Industrial Vapor Degreasing SystemSolvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners, there are large number of tests to measure cleaning effectiveness, there include visualinspection, macroscopic (5X to 50X) inspection, "white glove" inspection, observation under ultraviolet (black) light, tape sample "water break" tests, surface tension test fluids
Industrial Vapor Degreasing System Solvent Steam Degreasers Cleaning Machine Ultrasonic Cleaners optimize your cleaning process and is energy efficient, environmentally compliant and easy to maintain, our degreasing system include all devices required for safe compliance and meet current regulations, our commitment to quality, on-timedelivery and service is the best in the industry
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