| Customization: | Available |
|---|---|
| After-sales Service: | Vaporized Decontamination Bath |
| Warranty: | 1 Year |
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Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner
01: Application
Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner is conventional, but prevalent and reliable cleaning solution in almost any industry where precision cleaning is paramount to the manufactured parts, it is common in the automotive, aviation and aerospace and medical device manufacturing, jewelry manufacturing, and electronic assembly industries, various methods have been developed along the way to include vapor only cleaning, vapor-spray-vapor, liquid-vapor, boiling liquid-warm liquid-vapor, spray-under-immersion and vacuum degreasing,of note, ultrasonic cleaning can supplement nearly all of these methods
Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner plays catching-eyes performance, in general, modern, nonflammable vapor degreaser machine cleaning fluids have low surface tension, low viscosity,high density and low latent heat,this means vapor degreaser machine cleans more easily, with less heating, fewer pumps, no air knives and so on, there is not water to heat, which save electricity, instead, the cleaning fluid heats to just above room temperature, which takes very little electricity in addition
011:The cleaning fluid moves by gravity, so there are no big pumps required to puch the cleaning fluid around, saving electricity
012: There are no blowers or air knives on vapor degreaser machine,which save electricity, the cleaning fluid is retained inside of vapor tank and the parts being cleaned come out dray, in fact, motorized fans and fume hoods are not recommended near vapor degreaser machine because it increase cleaning fluid losses, so electricity is saved there,too
013: No Stand-by mode required
014: there is no waste treatment required, which save electricity, because the vapor degreaser machine is automatically, inherently and continuously re-purifying and re-distilling the solvent
015: there is no humidity added to the factory environment, so air conditioning and environmental loads are reduced
02: Working Principle
Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner gains another gratify because of simple operation, reliable working performance, inside the tank, liquid solvent is heated to a vapor which envelops the soiled parts suspended in the vapor zone of the vapor degreaser machine, as the vaporized/boiled solvent condenses when the parts at ambient temperature enters the vapor,dirt and contaminants are washed from the part and drained back into the liquid solvent solution in the boil sump of the vapor degreaser machine
In this process, parts are placed in a metal basket or holder that is lowered within the vapor degreaser machine, the basket remain above the boiling solvent but below the cooling coils, the vapor degreaser machine boils the solvent, solvent vapors rise but don't escape because there are trapped within the vapor degreaser machine via condensing coils blanket by a a large of refrigeration, the vapor then condenses on the surface of the parts dissolving the contaminants,as the solvent drips off the object it removes the soils with it, this is a closed-loop process, so the solvent is cycled
Over-and-over again, the vapors rise into the cold trap, condense into liquid, then run back down into the rinse sump/boiling sump, the rinse sump then over flow in the boil sump, if have not rinse sump, drip into the boiling sump directly. The soil stays in the boil sump and does not travel with the vapor, thus avoiding cross-contamination of both the parts and the rinse sum
03: Parameter
|
Description |
Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner |
|
Model |
KLE-1024R |
|
Power Supply |
5KW |
|
Working Dimension |
300*380*380mm |
|
Solvent Capacity |
20~30L |
|
Distillation Rate |
70L/H |
|
Refrigerator |
3Hp |
|
Ultrasonic Power |
1200w |
|
Ultrasonic Frequency |
28Khz or 40khz |
|
Heating Power |
3800w |
|
Overall Dimension |
1.2*0.61*1.1m |
|
Weight |
188kgs |
|
Packaging Volume |
1.3CBM |
04:Salient Character
Free-board ratio of greater than 100% to eliminate diffusion losses
Refrigerated primary condensing coil to condense the bulk of the solvent vapors
Refrigerated sub-zero free-board condenser to provide a cold air barrier minimizing fugitive losses
Sealing cover to eliminate drafts and help seal the unit during periods of inactivity
Boiling sump construct level control to avoid dry heating
Distilling recovery and condensing dry take functional completion in a cycle
Extended bag filtering system is acceptable in a compacted construction
Chilling coils are connected with water chiller to barrier to environmental humidity
Stainless plumbing for solvent-wet areas
Future proofed design with five year manufacturer's warranty
Designed to use all types of non-flammable degreasing solvent including HFE,nPB
All machines manufactured by our family-owned factory
All stainless steel construction, traceability certification available
Specialized fabrication available required
Aluminum plate heating element for energy efficiency and longevity
Free-board dwell ensures completely dry components at end of process
Small footprint designed for clean room application
Easy to use, minimal operator training required
Intelligent ultrasonic agitation built in for deep penetration
05:Operative guidelines
The utmost in Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner to perform best effects with sufficient knowledge upon optimizing a vapor degreaser machine process,it is prominent to note the following
This should be performed on easy different part you clean, this will help you develop standard operation procedures that your operators can follow
A subset of this process is to develop a program for each different soil on the parts, as an example, you may be a contract manufacturer that utilizes a large number of solder pastes and fluxes depending on the requirements and call-outs of your customer, determine, by the construction of the parts, which of the various cleaning options you can or cannot, utilize based on the sensitivity of the components, for instance, what is allowed by the customer, immersion (boil or clean/cold sumps), ultrasonic, spray wand usage, etc? Some customers may leave it up to you to determine the best and most efficient method while others will tell you what is not allowed or not recommended due to the sensitivity of the components, for instance, radio frequency components generally cannot withstand the aggression of an ultrasonic process due to their sensitive frequency operation
As our example, we will use a basic PCB to be de-fluxed with no sensitive component restriction, however, also assure the customer has specified that there will be no immersion such as vapor zone cleaning, but spray wand usage is ok
Hopefully, your chemical manufacturer has performed cleaning trials on these test board and has provided you with a general guideline for vapor zone cleaning only, use these setting as a starting point, if this has not occurred, you will need to start from scratch
051:Optimize for maximum condensation
Run the test board with a standard vapor zone cycle time to assure that maximum condensation has occurred ( when condensation stops, the part and the vapor have reached the same temperature and will be essential dry), record this time, as this point, cleaning has ceased, remove the part following the withdrawal procedure and inspect for cleanliness, if there is remaining flux residue, the cycle must be repeated, re-inset the part next to the cold condenser to chill it as much as possible, the goal is to obtain a wide temperature delta between the part and hot vapors (record this length of time for future reference), again, low the part into the hot vapors, and record this time (it will probably vary a lot from the first cycle). go through the withdrawal procedure and again inspect the piece, if it meets the cleanliness requirement, you are done, if not, repeat the cycle until clean. Verify the vapor zone cleaning procedure based on the specific validation plan
052: Evaluate supplemental cleaning steps
Since there was no restriction on wand usage, test this along with the times recorded for vapor zone cycles
Start by using the wand (record the time of spraying) prior to the vapor zone cleaning and see it that makes an improvement
Increase the spray time a bit prior to vapor immersion to see if cleaning improves, if not, start decreasing the times to find the maximum cleaning effect in the shortest amount time time
Also, try the wand spray in the same manner at the end of the vapor cycle times
Record all of these spray wand variations and times for later compilation
The idea behind this simple example is to increase cleaning performance in a timely manner, in turn, this increases throughout, decrease solvent loss and operates the unit in an efficient manner
For each cleaning option/variable you try if the option does not increase cleaning performance or reduce time, discard it, at each stage of experience, go back and re-verify each option/variable until you are convinced that the process is operating flawlessly and with maximum performance
Obviously, you can see that if you have multiple parts and soils, this can take a long period of time to set up you cleaning programs, or schedules, however, one done, you operators will have a clear step-by-step recipe for the variations in parts and soils, each time a new one is added, the variation process must be repeated and an addendum made to the program to follow, clearly logging these standard operation procedures also allows for smoother technician turnover and increased product consistency over time
Essentially, any time the upstream process changes, the cleaning department should verify what, if any changes should be make to account for this, this will give your process team members confidence that the cleaning method was validated by a strict set of rules and the most efficient method was chosen to both meet customer performance standards and streamline production time efficiency, it is well worth the time spent in optimizing the recording the process, your customers and team members will appreciate the results
Our Vapor Degreaser Cleaning Solvent Degreasing Tank Vapour Cleaner comes in a variety of configurations depending on customer application, we can size a vapor degreaser machine to fit not any your parts, but also your cycle time, and production requirements with today's solvent, it is essential to size the vapor degreaser machine properly to ensure maximum solvent recapture through distillation cycle chilling coils, for expert help with your precision cleaning application, look to best technology, our applications engineer can work with you to get a vapor degreaser machine that not only fits your parts, but also you cycle time, and production requirements, contact a vapor degreaser machine expert today to receive a free proposal
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