| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
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Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath
01: Application
Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is an industrial process that uses solvent vapors to wash oil, grease, and other contaminants off of metal and plastic parts that will be used in manufacturing, it is especially effective for cleaning small parts and those containing deep recesses that are difficult to reach by hand, the process can be configured in variety of ways to produce the desired level of cleanliness and to minimize adverse air quality impacts that might be caused by escaping solvent vapors
At its simplest, Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath is performed in an open-top tank containing a sump of boiling solvent at the bottom, parts to be cleaned are lowered into the tank just low enough to be enveloped by the rinsing vapors, the cleaning process takes place in this so-called vapor zone, when the hot vapors touch the relatively cooler inner and outer surfaces of the parts they condense to a liquid and dissolve any oils, lubricants, waxes or similar contaminants they encounter, the contaminant-laden solvent the drips off the parts under force of gravity and falls back in the boiling sump
The oil, lubricants and other contaminants that enter the boiling sump will not dirty the vapors, because the solvent boil at lower temperatures that oil, the boiling sump temperature must be maintained just high enough to vaporize the solvents but not so high as to also vaporize the oils, this is key to the success of the vapor degreasing process in Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath
The upper walls of an open-top degreasing tank typically include a cooling system called a cold trap, its purpose to cool and condense any vapors that approach the open top of the tank and could escape to the surrounding environment, in practice, en enclosed, or closed-loop Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath, has an airtight chamber in which degreasing occurs, there are many configurations for vapor degreasing processes, some systems feature a spray wand that can be operated by hand to direct solvent into hard-to-reach areas of complex parts, liquid immersion degreasing involves dipping parts into liquid solvent, typically to loosen up stubborn oil deposits, this is typically a pretreatment process done prior to conventional Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath,modern immersion degreasers use ultrasonic technology to blast the parts with microscopic bubbles that help scour away oil and other contaminants
02: Parameter
|
Name |
Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning bath |
|
Model |
KLE-1030R |
|
Ultrasonic power |
1500w |
|
Ultrasonic Frequency |
28khz or 40khz |
|
Heating Power |
2kw |
|
Air compressor |
3HP |
|
Filter pump |
3.7kw |
|
Power Supply |
220v,60hz or 380v,50hz, single phase |
|
Auxiliary |
Tank lid, cleaning basket |
|
Cleaning Process |
Ultrasonic immerse scrubbing +Vapor cleaning + Condensing Dry |
|
Solvent process |
Boiling+ vaporized + Condensing + Oil water separator + Filtering Pump |
|
Material |
Stainless steel |
|
Heating Chamber |
600*480*400mm |
|
Vapor Zone |
600*480*400mm |
|
Overall size |
840*720*1000mm |
|
Packaging Size |
1.53*1.13*1.23=2.127CBM |
|
Net Weight |
280kgs |
|
Gross Weight |
306kgs |
03: Advantages
Fast and Effective cleaning: Vapor cleaning happens in a matter of minuets as the vaporized solvent solubilizes the organic contaminant making it more efficient process to eradicate dirty in tiny crevices, thereby outperforming conventional hand wiping or dipping
Compact Footprint: allow for large parts to be cleaned within a minimum footprint
Cost effective results: Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning bath clean parts completely without residue while reducing cycle time and increasing throughout
Parts are clean and dry: all functional process in cleaning in one compacted tank, after vapor degreasing, the parts are clean and dry, ready for the next manufacturing steps
Thoroughly removes grease, oil, chips and most other contaminants from metal parts of any size and shapes, usually in a minute or less
Minimizes rejects because vapor reaches and removes contaminants from deep draws, holes, and places which are most inaccessible
Soft and gentle degreasing: Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning bath is vapor cleaning without touching the parts, solvent is compatible with dissolving practical contaminants, reduce risk of damage to delicate parts
Flexible Process: can be used along, or as part of a process flow line
Consumption-efficient: consumes only small quantities of solvent, contaminated solvent is recovered economically for re use
Save time and cost in its own operation, and in the subsequent handing can finishing of parts
04:Character
Removable panel for easy maintenance access
Solvent cool down mode to minimize solvent loss
100% freeboard ration to minimize solvent consumption
Stainless steel condenser and chiller coils to avoid corrosion
Tank provided with thermal insulation and stainless steel panels
Sloped tank bottom provides easy of maintenance when cleaning
Sensor detector of safe protection for compressor, low level liquid, temperature
304 stainless steel water separator, construction, sealing lid, tube, piping and valve
Water separator for continuous removal of condensed atmospheric moisture from the system
Primary and refrigeration compressor freezing system include 360 angle peripheral stainless steel finned cooling coils
Vapor watch safety circuit, with manual reset sensors, to monitor system functions, identify faults, and notify operator when maintenance or service is needed
05: Working Procedures
Wetting: components in solvent reduce surface tension, allowing solvent to penetrate soils
Dissolution: Solvent dissolves the organic contamination
Displacement: The solvent may separate the soil from the substrate, agitation is often necessary in order to full displace
Dispersion: the suspended soils are evenly dispersed preventing soil re-deposition
Solvent Degreaser Ultrasonic Vapor Degreasing Steam Cleaning Bath has versatile configurations complied with different practical cleaning process, by ensuring we have complete control of all our manufacturing and programming process, keepleader has the flexibility to meet individual customer requirements and provide cleaning solutions for many different market and application, if you are interested in confidential exploratory discussions to find out whether we can have real beneficial impact on your business then please contact us
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