Plastic Runner Degating Ultrasonic Vibration Machine of Injection Molded Parts Water Nozzle Vibrating Drop Ultrasound Separator

• Customization: Available
• Application: Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy
• Cooling Way: Air Cooling
• Model NO.: Plastic Runner Degating Ultrasonic Vibration Machi
• Control: Semi-Automatic
• Frequency Range: Intermediate Frequency
• Electric Current: Inverter
• Style: Vertical
• Power: Pneumatic
• Machine: Plastic Runner Degating Ultrasonic Machine
• Ultrasonic: Injection Molded Parts Water Machine
• Degating: Ultrasonic Vibration
• Degating Type: Vertical Vibration
• Transport Package: Wooden Case
• Specification: Plastic Runner Degating Ultrasonic Vibration Machi
• Trademark: KEEPLEADER Plastic Runner Degating Ultrasonic
• Origin: Shenzhen Plastic Runner Degating Ultrasonic
• Package Size: 100.00cm * 100.00cm * 190.00cm
• Package Gross Weight: 210.000kg

Product Description

Plastic Runner Degating Ultrasonic Vibration Machine of Injection Molded Parts Water Nozzle Vibrating Drop Ultrasound Separator

Plastic Runner Degating Ultrasonic Vibration Machine is the joining or reforming of thermoplastic through the use of heat generated from high frequency mechanical motion, it is accomplished by converting high frequency electric energy into high frequency mechanical motion, the mechanical motion integrates along with applied pressure force basing on specified time of ultrasonic initiation, viscoelastic heating, and ultimate solidification, creates frictional heat at the plastic components' mating surface so the plastic material melts and forms a molecular bond between the parts
 

Product Description

 

Plastic Runner Degating Ultrasonic Vibration Machine

01: Application

Plastic Runner Degating Ultrasonic Vibration Machine takes advanced ultrasonic frictional heating tech in thermoplastic joint bonding, that is deemed as a welding process of joining two pieces of polymer compounds together by applying high frequency acoustic vibration at the joining interface, it is commonly used in manufacturing processes to joints plastic, metals insets embedded plastic, the process works by applying high frequency mechanical vibrations (typically between 15khz and 20khz) to the material to be jointed, these vibrations create heat through frictional rubbing against each other between halves of injection molded plastic parts, which melts and fuses the material together after agglutination, the resulting bond is as strong as its matrix, and can often be formed quickly, complete one cycle welding within one second, and with little or no additional material being engaged, like, filler, bolts, adhesives, fastener and other consumable material, Plastic Runner Degating Ultrasonic Vibration Machine is commonly used in the automotive, aerospace, medical device, electronics industries, packaging filed and others, it is often used to join materials that are difficult to joint using conventional approaches, or they require a high degree of precision or cleanliness basing on a pragmatic proven solution at affordable price 

02: Parameter

Name	Plastic Runner Degating Ultrasonic Vibration Machine
Model	KLC-4215
Ultrasonic Power	4200w
Ultrasonic Frequency	15khz
Electric Connection	220v±10%,50hz or 110v±10%,60hz Single Phase
Pressure	Pneumatic Thruster
Pressure Control	Pressure Gauge and Regulator
Thruster Velocity	Drop speed regulating Valve
Rated Current	13A
Rated Power	4200w
Peak Power	5800w
Fuse Protection Current	25A
Pressure Applied	0.2~0.7Mpa
Thruster Stroke	75~100mm
Coupled Air Hose	Outside Diameter: 8mm
Timer	0.01-9.99s/Weld Time;Delay Time;Hold Time
Max Welding Size	Within 250mm
Ambient Temperature	-10 to +55°C
Protection Level	IP 20, IEC 60 529, EN 60 525
Gross Weight	380kgs
Packaging Volume	0.95*0.86*2.13=1.74

03: Salient Character

Intelligent Ultrasonic generator, that can complete auto-tuning frequency in matching

Automatic frequency scanning to gain the prominent parameter

Welding head is backed with Square tube column to eliminate backward

Two buttons trigger to keep the operation safe and E-stop to halt the pressing activation 

Frequency, current, Volts, impedance, communication abnormal protection

Advanced settings incorporate energy, distance, peak power, time modes and digital amplitude

Self-diagnostics , process monitoring and graphic capabilities and process monitoring

Pneumatic components are adopted the original AIRTAC to ensure the longevity

Mechanism of pressure gauge and tuner and descent speed control

Multiple languages are available, that is convenient selection

04: Guiding Usage

Plastic Runner Degating Ultrasonic Vibration Machine spread widely in jointing plastic composites with precision and efficiency, this comprehensive guide walk you through the step-by-step process of ultrasonic welding, providing valuable insides and key consideration for successful implementation, whether you are design engineer or a manufacturing professional, mastering the technique of Plastic Runner Degating Ultrasonic Vibration Machine will empower you to create strong and durable plastic assemblies

041:Material selection: to ensure successful ultrasonic welding, it is crucial to select compatible thermoplastic materials, consider factors such as melting temperature, molecular weight, and filler content, opt for materials with similar viscosity to facilitate optimal bonding during welding

042: Joint Design: optimize the joint design for effective ultrasonic welding, pay attention to joint geometry, surface finish, and part thickness, select appropriate joint configurations basing on the specific application requirements, a well-designed joint is essential for achieving reliable and robust welds

043: Assembly preparation: thoroughly clean and prepare the components before assembly, removing any dirt, grease, or moisture that could hinder the welding process, accurately position the parts within the fixture or jig for precision alignment during welding, proper assembly preparation ensure consistent and high quality welds

044: Horn and tooling selection: select the appropriate ultrasonic horn and tooling for your application, consider factor, such as horn amplitude, profile, and material, tailor the horn and tooling design based on the components' size, shape and material properties, the righ chose of horn and tooling is crucial for achieving optimal weld strength and aesthetics

045: Press parameter: optimize the process parameters to achieve reliable and consistent welds, adjust factor such as amplitude, time, pressure and energy, conduct feasibility studies and process validation to determine the optimal settings for your specific application, fine-tuning the process parameters ensures repeatable and high quality ultrasonic welds

Mastering the ultrasonic welding process is key to creating strong and durable plastic assemblies, by carefully selecting compatible materials, optimizing joint design, preparing assemblies meticulously, choosing the right horn and tooling and fine tuning process parameter, you can achieve reliable aesthetically pleasing welds, Plastic Runner Degating Ultrasonic Vibration Machine offers numerous advantages in terms of efficiency, precision and cost-effectiveness with this precaution guide, you are well equipped to leverage the potential of ultrasonic welding in your manufacturing processes

05: Precaution

Sometimes pool ultrasonic welds can be traced back to the injection molding process, injection mold wear can lead to a rounded energy director in the part, which produces a weld weld, a well maintained mold produce a sharply pointe energy direction, which produces a stronger weld with lower welding amplitude and less flash, a cracked horn can lead to poor welds and costly damage to the Plastic Runner Degating Ultrasonic Vibration Machine, fortunately, horn cracks are fairly easy to diagnose, it is important to prevent metal to metal contact on your horn to increase its longevity, because the horn is a acoustic tool with acoustical properties, uses should be careful to preserve its structural integrity, any nicks or gouges in the surface of the horn act as stress concentrations that can rapidly lead to cracks when the horn is in use

 

Detailed Photos

 

Plastic Runner Degating Ultrasonic Vibration Machine has novel characters, such as intelligent ultrasonic generator, that is written in intuitive and user-friendly software, the precise process control options and graphic visualization of parameters; modular components: facilitate maximum customization and adaptability, standing-along operation console can incorporate sound-insulation cabinet: opt of driving actuator between pneumatic system and servo motor driving device; safe feature: we have incorporated numerous safety features including real-time detection, monitoring and matching; robust constructed framework for longevity and reliable pressure applied


 

Machine Uses

 

Plastic Runner Degating Ultrasonic Vibration Machine is paramount solid-state thermoplastic halves bonding, that has visual and perceptional advantages, such as: time saving: the plastics are welded in split seconds, there is not need for start-up and waiting times for the tool to head up and cool down in the case of ultrasonic welding, bonding process solely existed at the energy director in the jointing area, that is viscoelastic heating process and quickly complete solidification in molecular scale, the cycle process reserves within one second; consistent quality: precision control technology ensures precise and reproducible results in lieu of uncertainty; cost saving and environmentally friendly: no tools or other aids such adhesives are required and less energy is used
 

After Sales Service

 

After-sales service

After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice

01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance,

and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service

02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect

03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video

04: KEEPLEADER™ can go to oversea for on-site training

05: KEEPLEADER™ can provide electric diagram if in need

06: Plastic Runner Degating Ultrasonic Vibration Machine has user manual and tutorial video

 

Contact Us

 

Plastic Runner Degating Ultrasonic Vibration Machine is mostly used in the automotive, consume, electronics or medical industries, particularly where permanently strong, tight and visually impeccable connections are required, with all Plastic Runner Degating Ultrasonic Vibration Machine, the ultrasonic generators guarantee reproducible results, the weld process is easy to optimize with specially developed controllers and suitable software, if you are not sure which ultrasonic welding machine is best suited for your operations, contact us toda, so we can help guide you towards the most efficient solution