| Customization: | Available |
|---|---|
| Application: | Household Appliances, Electronic, Toy |
| Cooling Way: | Air Cooling |
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Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine operate by inducing ultrasonic frequency in plastic components that is converted into heat between the welded plastic laminated, frictional heat is produced so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of tome, the melting pints of both working pieces is nearly equivalent which helps to form a uniform weld area, the welded area is usually as strong as the matrix material
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine
01: Application
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine is used for amorphous and semi-crystalline thermoplastic material bonding without the jointing design of mechanical snap-fits, screws or chemical adhesives, auto turntable index equipped with automatic robot arm to achieve automatic production of welding process in home appliance, electronic parts, medical parts, stationary and auto plastic parts, ultrasonic welding uses high frequency vibration to melt and weld plastic, customized ultrasonic horn/sonotrode vibrates at ultrasonic frequencies and causes concentrated molecular vibration in the weld joint, the molecular friction cause the material itself heated to reach melting point, once the vibration is stopped, the horn/sonotrode maintains a holding pressure on the joint to create a bond, ultrasonic welding process has not any consumptive material in its bonding, only small area of contacting joint heats to melt and solidify under pressure in result of air-tight and water-tight sealing
02: Parameter
|
Name |
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine |
|
Model |
KLC-2020R |
|
Ultrasonic Power |
2000w/2600w |
|
Ultrasonic Frequency |
20khz/15khz |
|
Power Supply |
220v,50hz or 110v,60hz |
|
Delay Time |
0.01~9.99s |
|
Welding Time |
0.01~9.99s |
|
Holding Time |
0.01~9.99s |
|
Drive Mode |
Pneumatic |
|
Stroke Distance |
75mm |
|
Working Pressure |
0.4~0.7Mpa |
|
Air Pressure |
5kgs per square centimeter |
|
Diameter of turntable |
600mm |
|
Width of robot Arm |
920mm |
|
Packaging Dimension |
1400*1000*2100mm=3.0CBM |
|
Gross Weight |
380kgs |
|
Note: The welding capability parameter of Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine in the catalogue are for reference only, the specify situation shall be confirmed according to the shape of welding surface, size, plastic material and energy director and expected productivity |
|
03: Character
Automatic rotary table with 6,8,10,12 working stations, high efficiency
Equipped with holding manipulator to unload welded parts automatically
Automatic film feeder to protect the welding parts surface is available
PLC.HMI easy operation, touch screen, English interface
Analog ultrasonic welding machine, manually tuning
Welding time, delay time, and dwell time and rotary speed are adjustable
Ultrasonic generator is integrated into machine's cabinet
Precise imported pneumatic driving system
Cutting-edge quality transducer and booster
Self-protection, over current, frequency deviation and over temperature
Prominent rotary index to auto change the welding position
Piezoelectric ceramic transducer imported, output is strong and stable
Anti-backwards and coaxial direct pressure design, pressure exerted evenly
Unique design of level tuning screw, mould is easier to debug
04: Highlights of Ultrasonic welding
High welding efficiency, batch processing can be welded plastic parts
Don't need any auxiliary,chemical solvent, so there is no impact on human health
Firmly bonded, no distortion, does not affect the appearance, without damaging parts
Guarantee to be welded airtight, water-proof
Prominent piezoelectric ceramic transducer, output is strong and stable
The material itself bonded has advantages of air tightness and water-proof
05: buying guides
When you select a ultrasonic welding machine, you need to consider your requirement in details as below factors
The measurement of welding parts
Parts geometric design
Parts material
Welding quality standard: welding strength, air-tightness, welding control precision, outlook after welding and position deviation
The deformation of part moulding
Also you need to consider your demand of ultrasonic welding machine's function as below according to your actual need
Manual tuning or automatic tuning
Welding Mode: Time mode, energy mode, depth control, external trigger mode
Amplitude control
System protection
QC management
Frequency in-time self search or not
Self protection
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine has optional modes of stand-along, table-top, integrated in manual or automatic load and unloading, all of machine also built in comprehensive in-house manufacturing and tooling capabilities that deliver accurate prototyping and highest quality components and finished goods, rigorous quality control ensures consistently reliable products that perform optimally in the customer environment
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine is configured elements in #1: Auto Index of turntable #2: Auto manipulator of unloading #3: Auto feeding of protective film to avoid surface damage in bonding #4: AirTAC of air cylinder and solenoid Valve #5: exceptional ultrasonic sonotrode made of Aluminum or titanium
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine is widely used in automotive industry,electronic industry, medical industry,household appliance, woven apparel, office supplies, packaging industry, toy industry, and so on made of PP,PE,PS,PC, ABS,Nylon, PVC,Acrylic, PMMA and all other amorphous and semi-crystalline thermoplastic material
Sonic Plastic Welder Auto Turntable Ultrasonic Welding Machine will comes to your side with unmatched customer support that is the focus of every keepleader's employee and our company's commitment to your success, please share your concerns which is very important for your convenient production for our tech verification prior to offer, we will definitely stand with your to work out a reliable and affordable welding solution for your comparison
Attn: MS Helen
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