| Customization: | Available |
|---|---|
| Application: | Household Appliances, Auto Part, Electronic |
| Cooling Way: | Air Cooling |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Servo Motor Spin Welding Machine is #1: servo motor drived for #2: Orientation in rotary degree +1
Servo Motor Spin Welding Machine
01: Application
Servo Motor Spin Welding Machine is a method of joining plastic components together with surface friction concentrated in a circular weld joint, one part is spun relative to another and force is applied, causing the material to heat and melt, the spinning process stops and parts continue to be pressed together while they bond
Servo Motor Spin Welding Machine or orientation spin welding has several additional benefits over inertial spin welding, the main benefit is the ability to stop the part being welded at a specific point during its 360 degree of rotation and index to a specific spot with respect to the mating part with an accuracy of ±1 degree, also this indexing is available at both ends of the stroke, at the head up position, the driver can be rotated to any position for loading purpose or part pick up, making it ideal for automation application
Another benefit of servo motor spin welding machine is that there is no need to store energy or inertia in a spinning flywheel because of the torque generated by the servo drive motor, so it is possible to contact the part with the driver and to apply pressure to the part before rotation begins to either compress or align the two mating parts before welding, the circumference speed calculation found in inertial spin welding don't apply to orientation (servo) spin welding
With servo motor spin welding application is also important to have the appropriate conditions for spin welding success along with sturdy driving features to allow for proper orientation
02: Parameter
|
Name |
Servo Motor Spin Welding Machine |
|
Model |
KL-2900 |
|
Servo-Motor Power |
2.9kw |
|
Power Supply |
AC 220V/380V, 3P, 50Hz |
|
Motor Speed |
Max 1500 RPM |
|
Rotation Circles |
30 (adjustable) |
|
Delay Time |
0~100 seconds (Adjustable) |
|
Hold Time |
0~100 seconds (Adjustable) |
|
Working Pressure |
0.5~0.7Mpa |
|
Torsion |
10N*M |
|
Gross Weight |
350kgs |
|
Dimension |
900*700*1900mm |
03: Character and advantages of servo motor welding
Position-based indexing possible
Requires less velocity (better for engineering resins)
Improved process control
Heat confined to weld interface
Compatible with most thermoplastics
Ideal for welding of PP and PE materials
Ability to weld several dissimilar materials
No consumables, fumes, or emissions
High strength, hermetic welds are typical
Password protection of setup parameter
Relatively fast cycle times when compared with other methods
Low power consumption, low maintenance and quick change tooling
Up to 150,, stroke for greater versatility and easier part load and unload
High precision servo spin driver with orientation accuracy of +/- 0.1 degree
Ability to weld parts with circular joint that are not easily welded by ultrasonic
Programmable welding methods include weld by time, rotation circles, speed and orientation
Aggressive jointing method
High-strength welds
Hermetically sealing joints
Cost-effective for round weld joints
04: Servo Motor Spin Welding process steps
Head Down: upper spin driver moves downward (typically without rotation) until the part halves make contact
Spin: Upon contact, a slight delay occurs to insure parts are seated properly and rotation is maintained at the user programmed RPM until the programmed number of revolutions and final axis of rotation (degrees) of the weld is achieved, if orientation is not required, user many program RPM and one of the following: a)time, b) collapse distance, c) absolute distance during the weld.
Hold/cooling: pressure is maintained on the part after rotational welding motion has ceased, allows thermoplastic material to solidify, ensuring the optimum bond of the two part halves
Home: Servo motor rotates back to its indexing or home position automatically
Touch screen with intuitive menu structure
Servo Motor Spin Welding Machine is advanced in PP,Nylon low viscosity resin polymer of circular joint hermeric bonding
Servo Motor Spin Welding Machine is optional in #1: Manual Fxiture #2: Pneumatic Fixture combined with elastic lined actuator
Servo Motor Spin Welding Machine is Servo orientaion based model, keepleader also has inertial based for option, please contact us for more information
){kind=link}