| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Application: | Petroleum Processing Industry |
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Hardware Washing Ultrasonic Cleaning Machine
01: Parameter
|
Model |
KLE-5048D |
|
Ultrasonic power |
2400W |
|
Heating power |
18kw |
|
Inner size of ultrassonic tank |
300*320*340mm |
|
Inner size of drying tank |
300*320*340mm |
|
Numbers of ultrasonic vibrators |
48PCS |
|
Numbers of ultrasonic tank |
4PCS |
|
Power supply |
380V/50HS*3P |
|
Net weight |
420kgs |
|
Overall size |
2200*5500*800mm |
02: How dose ultrasonic work?
Ultrasonic energy causes alternating patterns of low and high pressure phase, during the low pressure phase, bubbles or vacuum cavities from, in the subsequent high pressure phase, these bubbles violently impede, this implosion is call cavitations
Ultrasonic cavitations, therefore, provides an intense scrubbing action, which leads to unsurpassed cleaning speed and consistency when compared with simple soaking or immersion with agitation, this bubbles created during ultrasonic cleaning are small enough to penetrate even microscopic and complex hidden crevices, cleaning then thorough and consistently, as a result, using ultrasonic cleaning equipment is by far the most effective and efficient methodology you can use for cleaning a wide array of metal and plastic parts across a seemingly endless range of industries
03: Highlighting
Built with as many tanks as the process requires, the tanks size and function are customized
Rugged, stainless steel tank and frame construction for decades of use
Economical system design
Lifetime guaranteed piezoelectric transducers and frequency sweep ultrasonic generator
Custom configurations available
04: Advantage to clean metal parts
Cleans small, delicate parts such as wiring, and plastics without damage
Cleans small apertures, blind holes and crevices which would be difficult to reach
Does not require line-of-sight for effective cleaning
Does not sue harsh chemical solvents that are dangerous for workers and environment
Safe for aluminum, magnesium and zinc
Biodegradable cleaning
Clean multiple pieces at once without having to break them down or brush by hand
05: Ultraultrason efficiently removes
Carbons, varnishes, oil, grease, and metal shavings
Lubricants, rust, and carcinogens
06: How to use
You will develop a routine, but here are the general steps, add the cleaning solution to the ultrasonic cleaning equipment fill line and, using the operation panel, set the temperature to 40 degree and time to 10~ 20 minutes, the degassing step drives off cavitations inhibiting air and must be taken time a new solution is prepared, when air bubbles stop floating to the surface you are ready to begin
Carefully place the parts in the cleaning basket, so they don't come in contact with each other, a fine mesh immersion basket safely holds screws and other small objects
Lower the basket into the cleaning solution then start the cleaning cycle using manual start
As residue rises to the surface skin it off and set it aside for future disposal
Examine the hardware and continue ultrasonic cleaning until all residues are removed
If you are satisfied with the finish, rinse the hardware thoroughly in water and dry it
Hardware Washing Ultrasonic Cleaning Machine attains popularity as a favorable solution because of its flexibility,reliability and durability in performance,operation, maintenance and capability, the basic combination of three cleaning chambers in one console frame that flexible shift cleaning basket among specified functional cleaning process of rough cleaning, precision cleaning, rinsing and drying, in addition, circulation filter integrates into the close cycle to avoid secondary contamination at lowest liquid consumption,furthermore, the users consider change-over of auto transferring by their auto transmitting system that combined with this multi tanks ultrasonic cleaning machine, referential recipes usually embody dual ultrasonic cleaning and a single rinsing or drying tank: appropriate for heavily contaminated parts cleaned at higher volumes, single ultrasonic cleaning tank, dual rinsing tanks or one rinsing tank and one drying tank:used for lightly-contaminated parts and when ultra-clean parts are needed,single ultrasonic cleaning tank, dual rinsing tanks or dual drying tanks: appropriate when ultra-high volumes of parts are cleaned per day,eliminate the drying bottleneck
Hardware Washing Ultrasonic Cleaning Machine is ideal for production lines where usually a bulk quantity has to be cleaned daily, multi chamber ultrasonic cleaning machine integrates circulation filtering system is used in decontamination of grease, oil,carbon deposit,grime,residues, particular, powders, polishing, lapping, cooling agent, pigment, varnish, bacteria, fungus,rust, dust and any other sustainable contamination on the surface of metal, glass, rubber, plastic and ceramic parts, particularly for the blind holes, recesses, corners, crack, crevice, nook and cranny in the filed of aerospace, medical components, industrial machining parts and auto engine parts, the stages can be customized in dimension, functionality, configuration and quantities and, added up to 10 processing tanks or more depending upon the process requirement
Advantages of ultrasonic cleaning machine
Ultrasonic cleaning machine deliver a superior level of clean that no conventional parts cleaning system can provide, this, however, is not their only advantage, they are also environment friendly, cost effective, time efficient, versatile, gentle, energy efficient, reliable and able to clean the smallest parts
01: Environmental friendless: ultrasonic cleaning offers reduced biodegradable waste, emissions, and a safer working environment
02: Cost effectiveness: Since ultrasonic cleaning utilizes soap-based solutions in combination with ultrasonic energy, it has minimal operation costs, the cost per operation can vary a little, depending on the type of cleaning agent used and the part being cleaned, however, it is marginal in comparison to other options
03: Time efficiency: The time required to clean metal parts using ultrasonic cleaning is relatively short, so you'll see great savings on your energy bill
04: Versatility: using ultrasonic industrial parts cleaning machine, you can clean up almost every variety of pollutants and particulates, oil, grease, metal chips and cutting fluids, dirty, sand, metal melts, paint, shavings, carbon, sulfur, oxides, and many other elements are in the list of contaminants that these intelligent devices can eradicate
05: Gentleness: to clean parts and remove debris, ultrasonic cleaners do not rely on abrasion, scrubbing, spraying, vacuuming or the like instead, they offer a much gentler solution, ultrasonic is so gentle that you can even use it to clean the delicate microchips of phones and laptops
06: Energy efficiency: in comparison with traditional industrial parts washers, ultrasonic cleaning machine consumer much less power, while other washing machines have scores of motors to perform different actions, ultrasonic cleaning machine has just one motor to carry out different exercises furthermore, the cleaning machine motor is usually designed to work efficiently without consuming too much electricity
07: Reliability: ultrasonic technology centers on effective and reliable parts cleaning, there is no moving or rotary part in this application, to put it simply, ultrasonic cleaning machine do not work on rotating mechanism, for that reason, ultrasonic cleaning keep working reliably and constantly
08: Small parts cleaning: when you are working with ultrasonic cleaning machine, there is no need to worry about small machine parts, this cleaning system offers an easy in washing small parts that are typically tough to clean with conventional systems, in addition to this factors, you can perform cleaning even with open and deep section of machine parts, ultrasonic cleaning machine prove vey effective for parts with passageways, small openings, cracks and holes
Ordering consideration
With the selection and purchasing of any capital machines, certain tools are better that others for specific application, ultrasonic cleaning machine are no different, and many are available on the market, beyond knowing the application requirements, here are the main consideration for choosing an ultrasonic cleaning machine that best fits a shop's needs
01: Tank size:
Larger tanks cost more money, so usually the smaller the better as long as there is enough space around the parts for the ultrasonic waves to properly penetrate and clean
02: Tank wall thickness:
Reducing the thickness of the stainless steel holding tank walls can reduce machine costs, but thinner walls are more vulnerable to stress, and potential leaks from the high frequency vibration of transducers
03: Number of transducers:
an ultrasonic cleaning machine with fewer transducers can be initially less expensive, but more transducers provide a faster and more complete cleaning process, an ultrasonic cleaning machine should have enough transducers to generate sufficient sound waves to reach the parts from all angles
04: Temperature control:
ultrasonic cleaning is generally most effective between30~60 degree, an ultrasonic cleaning machine that can maintain constant temperature levels in that range can provide predictable, effective results
05: Circulation and filtering system:
As contaminants are removed from parts, they either fall to the bottom of the tank, float around in the cleaning solution or float on top, if these free contaminants are not removed, they will eventually build up and inhibit cleaning, to extend the life of the solution an save time by reducing the frequency of change-outs, circulation filtration can be built into machine to continuously filter contaminants
06: Accessories:
some accessories, such as a basket or tray to hold the parts above the floor of the tank and a tank cover to keep dust and dirty out of the solution when the machine is not in use, are important parts of an effective ultrasonic cleaning machine, these accessories come standard with some machines or as options with others
Frequency asked question
01: What is ultrasoncleaning?
Ultrasonic cleaning uses ultrasonic energy in an immersion cleaning tank to assist in the removal of tenacious or stubborn soils from parts; an ultrasonic cleaning machine always consists of at least three main components
A tank to hold the cleaning fluid and the dirty parts
A generator to transform the line voltage into an ultrasonic signal
Transducers to convert the ultrasonic electrical signal into mechanical energy
02: What is an ultrasonigenerator?
The ultrasonic generator takes AC electrical energy from the power line and converts it to electrical energy alternating at the desired ultrasonic frequency in addition; the ultrasonic generator may have complex circuitry which automatically tunes its output to the optimum operating frequency from the ultrasonic transducer
03: What is an ultrasonitransducer?
A transducer converts electrical energy at the ultrasonic frequency to mechanical motion-sound; it directs the sound energy into the cleaning tank
04: What is cavitations and implosion?
The phenomenon of cavitations is unique in fluids, the cavitations bubbles implode releasing high energy locally, and this implosion is the heart of the ultrasonic process
05: How does ultrasonileaning work?
An ultrasonic cleaning machine works by inducing controlled cavitations in the cleaning fluid, cavitations refers to microscopic voids or bubbles that form when the transducers emit sufficient ultrasonic energy into the fluid, the cavitations bubbles form relatively slowly and then collapse suddenly, releasing tremendous energy against the surfaces of objects immersed in the tank, that scrubs hard to remove soils from the parts
After purchasing at KEEPLEADER™ is first step of our after-service, all of machines at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance,
and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video
04: KEEPLEADER™ can go to oversea for on-site training
05: KEEPLEADER™ can provide electric diagram if in need
Hardware Washing Ultrasonic Cleaning Machine consists of a total of 5 tanks, double ultrasonic agitation cleaning, doubles cascade overflow ultrasonic rinsing and drying tank, all of which are welded into a stainless steel table-top which is supported by a steel frame enclosure, all of components are mounted in this frame assembly, this multi tanks ultrasonic cleaning machine also can be constructed with work stations that are sized and configured to meet your specific requirements, so if a standard system won't do, kindly email,or call us, you will be surprised at how economical a custom cleaning system can be
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