| Customization: | Available |
|---|---|
| Application: | Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy |
| Cooling Way: | Air Cooling |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Double Head Ultrasonic Welder Plastic Welding Machine
01: Parameter
|
Model |
KLC-2615D |
|
Ultrasonic power |
5200w |
|
Ultrasonic frequency |
15khz |
|
Input power |
2.4kw |
|
Welding depth |
70mm |
|
Welding time |
0.1~99s |
|
Vibration system |
Auto-stimulating |
|
Welding size |
400mm |
|
Power Supply |
220V/50hz |
|
Net weight |
220kgs |
02: Application
Ultrasonic welding of thermoplastic materials creates a molecular bond within the welding seam, longitudinal vibrations in frequencies of 15khz, 20khz and 35khz with tool amplitudes between 5um and 50um are introduced into the plastic materials under the action of force, ultrasonic vibrations are focused by means of special design of components of tools, this specific geometry within a component is referred to as energy director, the contact points in the joining area actively molded by means of energy input to achieve elastic deformation occurring between the contact surfaces and within the molecule chains generates heat that causes the materials to melt
03: Highlighting
High efficiency converter
Rigid frame construction
Pneumatic speed regulation
Frequency tuning with reading of idling and welding power on the instrument
Triple time for delay time, welding time and holding time
Welding pressure adjustable for 6 bar
Palm button or foot operated switch operation
Microprocessor based controller
Welding time, holding time settable in the steps of 100 milliseconds
Digital counter up to 100,000 counts-resettable
Digital bar graph to indicate tuning and energy during the welding cycle
Leveling screws provided on the ultrasonic assembly for each leveling and alignment
Of horn face with the welding object
01: A dedicated customer oriented performance
KEEPLEADER has stringent quality fist regulation, from beginning consultation to end after service, we try every efforts to provide our knowledge for everyone around, try our best to demonstrate our solution efficiently and effectively, out ultrasonic technology capabilities, dedicated specialists are available to perform trials with different equipment in order to propose you the best solution adapted to your specific product and need, don't hesitate to send KEEPLEADER your products or to submit your request to our specialist or sales representatives
02: Strong sub-supplier relationship:
Our privileged relation with our cooperators allows us to work together and develop specific solutions, such as mechanical structure, for implementation on customized machine, our engineering department works regularly cooperation with our cooperator engineers to design adapted mechanical structure to your existing process line, and this characteristic relationship is the key to our success with OEM orders
03: Marvelous service
Our sales team is composed with market specialists, with specific knowledge of various business sectors to ensure the most appropriate answer to each customer's specific need: quotation, sales administration, order follow-up and logistic and etc
Our after-sales department is dedicated to customer service: start up and commissioning of equipment worldwide, our engineers ensure start-up for an optimum production of our equipment, training of customer's operators; our service proposes training of your operators to optimize your device use and increase your productivity, spare-parts, repairs and equipment performances evaluation to maintain and keep your investment up-to-date
Brief introduction
Ultrasonic welding is primarily used for thermoplastic joining, compared with other plastic welding techniques, plastic ultrasonic welding has the advantages of excellent welding quality, high production efficiency and wide application, the advantage of excellent welding are extensive and are found in many industries inclucing electronic and electrical, automatic and aerospace, civil engineering, medical and packaging field
KEEPLEADER™ can develop kinds of automatic ultrasonic welding production line to meet customers' unique requirements, standard ultrasonic welding machine can be divided into table-type and cabinet-type, for cabinet-type, a delicate plastic welder to facilitate operation
Characters of ultrasonic welding machine at KEEPLEADER™
01: Suitable for welding, PP, PS, PE, PC, ABS, PBT and etc
02: No need any adhesive or flux and less heat consumption
03: Easy operation, high efficiency, excellent outward appearance, and high strength
04: AIRTAC pneumatic components durability
05: Automatic and manual operating mode, convenient for adjusting
06: CE, SGS international quality certificate
07: One year warranty
Service process at KEEPLEADER™
the clients offer information of the workpieces being welded (eg: picture, materials, sizes, requirements, etc) if have samples, it's better to send KEEPLEADER™ some sample to perform the welding test, if can be welded, we provide offer sheet, once confirmed, sing a contract, the clients paid the deposit, KEEPLEADER™ start equipment building, after passing the acceptance, and receive the balance payment, KEEPLEADER™ delivery the device to clients
Some application examples:
Auto parts: bumpers, air filters, car audios, foot pads, door panels, clutch forks
Electric products: humidifiers, charges, storage battery, telephones, sockets, flash discs
Medical products: Leucocyte filters, accurate liquid medicine filters, blood plasma separating cups
Packaging and clothing: Valve bags, paper cups, dairy food packing cases, bag belts, zippers
Stationery and toys: ink boxes, file folders, name card holders, albums
Application of turntable plastic ultrasonic welder at KEEPLEADER™
Field ranges: Automotive electronic, home appliance, industrial components, electrical wiring components, lighters, toys, gadgets, medical, personal appliances and related
For example; Suitable material: It is widely used in welding ABS, PE, PS, PVC, PP, ABS and PC synthetic, Acryl, etc, KEEPLEADER™ can do customized design and modified machine to accommodate our clients' unique and special requirements
Plastic parts of automobile body: Car door, automobile instrument, car light and mirror, sun visor, interior trim parts, filter, etc, reflectorized material, reflectorized spike, fender-guard, inhaul cable, plastic filter for motorcycle, radiator, oil reservoir, oil cup, water tank, fuel tank, air hose, exhaust purifier, and tray filter board, etc.
Plastic electron: prepayment water meter, ammeter, communication apparatus, cordless telephone, accessories of mobile phone, cover of mobile phone, battery case, charger, valve controlled seal maintenance lead-add battery, 3-inch floppy, USB flash disk, SD card, CF card, USB lug-in board, Bluetooth and etc
Toy & stationery: documents folders, photo album, folding box, PP cavity board, Pen cover, ink box, toner cartridge, etc
Medical & daily use: watch, kitchen ware, oral liquid bottle cap, drip bottle cap, anti counterfeit bottle cap, cosmetic bottle cap, mobile phone accessories, gold soft brush, toilet articles, children applicant, air mattress, hanger, knife handle, gardening appliance, sanitary fittings, sprinkler, shower head, coffee pot, washing machine, air dryer, electric iron, electrical kettle, cleaner, metal cover of loudspeaker box, construction grating and etc
Please send KEEPLEADER™ your sample picture, advise us its material, size that can quick access to your application in making a proper quotation
Principle of turntable plastic ultrasonic welder
Ultrasonic welder operate by inducing ultrasonic frequencies in plastic components that is converted into heat between the welded plastic laminates, frictional heat is produced, so that thermoplastic parts melt and an insoluble connection between parts is forged in a very short period of time, the melting points of both working pieces is nearly equivalent which helps to form a uniform weld are, the welded area is usually as strong as the matrix material
Turntable plastic ultrasonic welder adopts ultrasound and slicer together to complete whole continuous ultrasonic welding, which is suitable for the manufactures requires mass production for welding, it can be selected to install PLC, automatic feeding, automatic take-out device to improve automatic production, at at KEEPLEADER™, ultrasonic welding is only one of sealing methods, also have hot melt welding, vibrating friction, spin friction welding, hot air welding and etc, depends on the practice
Advantage of turntable plastic ultrasonic welder at KEEPLEADER™
Ultrasonic plastic welding is instant and efficient, the process is simple and yields high productivity, plastic ultrasonic welder reduces labor cost and the need to use fasteners and yields cleaner looking assemblies
Jointing mode of ultrasonic welder at KEEPLEADER™
01: Butt joint
02: Scarf joint
03: Step joint
04: Tongue and groove joint
Character of turntable plastic ultrasonic welder at KEEPLEADER™
01: high efficiency and batch production
02: None auxiliary material, harmless
03: Firmly bonded, no distortion or damaged
04: high air tightness and water proof of welding effect
05: Piezoelectric ceramic transducer imported, output is strong and stable
06: Anti-backwards and coaxial direct pressure design to improve welding precision
07: Touch screen, parameter set intuitional and exact
08: Imported main electrical components
09: high precision segmentation imported from Taiwan
10: Unique design of level screw, mold easy to debug
11: High Q value transducer, strong output
12: Turbine design, adjust trip easily, alloy amplitude transformer
13: 3 to 24 station can be selected, straight line oriented bearing
Introduction of KEEPLEADER™
Who KEEPLEADER™ are?
KEEPLEADER™, the premier global manufacturer of customized ultrasonic welding machine, our sales office is in Hongkong, factory locates in Shenzhen city, except for ultrasonic welding, KEEPLEADER™ is also engaging on ultrasonic cleaning, and various packaging machine in sealing field
What KEEPLEADER™ do?
KEEPLEADER™ manufactures quality ultrasonic welding machine for thermoplastic jointing practice, CNC shop also can provide matched ultrasonic mold for each practice, KEEPLEADER™ has stocked machine that can satisfy urgent order and sample testing purpose
KEEPLEADER™ an industry leader in ultrasonic welding field
Quality, Durability, value: KEEPLEADER™ has built a quality global reputation based on these core principle
Making air humidifiers without the right plastic assembly systems can cost your time and money, you risk falling behind competitors that are consistently making quality humidifier for less, keepleader, we adopt combined welding heads to apply ultrasonic vibration covering the whole geometry of large contour, the melting force is sufficient to get the target uniformity, thanks for our technique team, works out a compatible acoustic tools to march this ultrasonic welder in prominent resonance,moreover, the users are unnecessary to worry about the possibility of ultrasound squealing because of unmatched resonant, we'd like to share more salient advantages of Double Head Ultrasonic Welder Plastic Welding Machine, please don't hesitate to contact us
){kind=link}