Customization: | Available |
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Application: | Household Appliances, Garden Supplies, Decoration, Commodity, Auto Part, Electronic, Stationery, Toy |
Cooling Way: | Air Cooling |
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Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine
01: Application
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine is professional solution of turnover box/crate/basket building made of PP corrugated sheet in Ultrasonic Spot Bonding, the sheet usually, the machine has large structure of Height and Throat Depth for maximum welding size within 1 meters, the user can adjust the fixture to satisfy various sizes and shapes, ultrasonic welding technology comes instead of conventional gluing process, it is the fast and economical approach to improve the productivity, save the consumption
In corflute box making, ultrasonic vibration, applied to overlap of two layers of corflute sheet under pressure, generate sinusoidal standing waves throughout the corflute box being welded at frequency 15khz, in a viscoelastic material, such as a thermoplastic of PP semi-crystalline, this energy produced under sinusoidal strain is dissipated through intermolecular friction, resulting in heating building in bonding area of corflute sheet
Corflute Box usually made of semi-crystalline Polymers which are characterized by regions of ordered molecular structure, a high amount of heat is required to disrupt this ordered arrangement, the melting point is sharp, and re-solidification occurs rapidly, when in the solid state, semi-crystalline molecules are sprint-like and absorb a large part of ultrasonic vibration instead of transmitting them to joint interface, so large amplitude is necessary to generate sufficient heat for PP corflute sheet overlap spot welding, resulting in 15khz is considered in priority
02: Parameter
Name |
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine |
Model |
KLC-2615L |
Ultrasonic Power |
2600w |
Ultrasonic Frequency |
15KHz |
Driven Mode |
Pneumatic |
Power Supply |
110V/220V, 50Hz/60Hz |
Stroking Distance |
70mm |
Air Pressure |
0.6Mpa |
Vibration System |
Auto Stimulating |
Output Time |
0.1~99S |
Air Compressor |
1HP |
Welding Area |
200mm |
Max Input Power |
1.2kw |
Dimension |
300*200*850mm |
Weight |
200kg |
03: Character
Welding points from 1 to 4 are optional
The depth of pressing down is selectable
Melting depth is sophisticated under controlled
The joints are repeatable, clean with good precision
Digital display menu to set the welding data in operation and setting
Robust construction and compact structure for heavy duty production
High standing column and deep throat for various size corflute box welding
No blot or glue, reduce labor and costs (no adhesives, screws, connective bolts)
Finished corflute box is intermolecular friction bonding without chemical added
Auto tuning and frequency sweeping to guarantee the upmost sinusoidal standing wave
Corflute box is very fast in building by ultrasonic bonding, welding time is only within 1 seconds
The welding joint has same strength as the corflute sheet itself to bear the tension and tearing force
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine is free-standing constructed with deep throat in spot bonding corflute box in various size, the ultrasonic horn/sonotrode is selectable in welding spots from 1 to 4 within maximum length: 200mm, the directly contact melting points can be built in your demands in its shape, size, and melting depth and surface pattern
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine is cold bonding process without outside heating in corflute box making by intermolecular friction resulting in heating, melting and solidifying without mechanical and chemical process, which can enhance productivity, save labor force and without consumption in good appearance and bonding strength
SERVICE PROCESS AT KEEPLEADER™
the clients offer information of the workpieces being welded (eg: picture, materials, sizes, requirements, etc) if have samples, it's better to send KEEPLEADER™ some sample to perform the welding test, if can be welded, we provide offer sheet, once confirmed, sign a contract, the clients paid the deposit, KEEPLEADER™ start equipment building, after passing the acceptance, and receive the balance payment, KEEPLEADER™ delivery the device to clients
KEEPLEADER™ SERVICE
ABOUT PRODUCT
Customized design; Safe and convenient operation
ABOUT FACTORY
Comprehensive management process, leading technology and service team
EXPERIENCE
Internationalization of business process; Rich experience of Non-standard design
AFTERSERVICE
Uniform standard with special difference for each, Professional and Experienced service
MARKET
Yearly 30% Market share increased, One-to-one service
Tech Service
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine has "user manual" and "tutorial video"
After purchasing at KEEPLEADER™ is first step of our after-service, Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine at KEEPLEADER™ has one year guarantee, we provide free samples for defected parts to do replacement except for human damage, under information for your notice
01: KEEPLEADER™ always posts the new technical file in our homepage that can help our client in new technical information of machines' design, character, application, operation, maintenance,
and related, KEEPLEADER™ also welcome our clients feed back the machines' working condition that can get one to one service
02: If the machine you purchased has any defects, please contact sales representative at KEEPLEADER™, we will assign our experienced engineer analyze your case and provide technical support, in case of damaged parts that cannot repair, KEEPLEADER™ will provide a new parts to replace the defect
03: For any replacement and maintenance, KEEPLEADER™ has user manual and training video
04: KEEPLEADER™ can go to oversea for on-site training
05: KEEPLEADER™ can provide electric diagram if in need
Hollow Board Spot Welder Corflute Box Making Ultrasonic Welding Machine is only of ultrasonic welding technical solution in corflute box making, we, keepleader is not only a professional manufacturer but also a reliable cooperator to work with you in improving your productivity at an affordable pricing, please contact us to find what more we can do for you